CNC Machining Copper with Nitrogen Cooled Tungsten Fumes: Revolutionizing Metalworking

The world of metalworking is constantly evolving, and one of the most recent innovations is the use of nitrogen cooled tungsten fumes in CNC machining copper. This groundbreaking technique has opened up new possibilities for creating intricate and precise parts in a more efficient and environmentally friendly manner. In this blog post, we will explore the benefits of this process and how it is revolutionizing the metalworking industry.

What is CNC Machining?

CNC (Computer Numerical Control) machining is a subtractive manufacturing process that uses computer-controlled machine tools to create parts from a solid block of material. The CNC machine follows a predetermined set of instructions, known as G-code, to remove material from the workpiece and create the desired shape. This process is commonly used for creating intricate and precise parts in industries such as aerospace, automotive, and electronics.

Copper in CNC Machining

Copper is a highly conductive and ductile metal, making it an ideal material for a wide range of applications, including electrical components, heat exchangers, and decorative items. However, machining copper can be challenging due to its high thermal conductivity and tendency to stick to cutting tools. This is where the use of nitrogen cooled tungsten fumes comes into play.

Nitrogen Cooled Tungsten Fumes in CNC Machining Copper

The process of using nitrogen cooled tungsten fumes in CNC machining copper involves introducing a stream of nitrogen gas into the cutting zone. This cools the tungsten cutting tool and creates a protective barrier around the workpiece, preventing the copper from sticking to the tool and reducing the risk of tool wear and breakage.

The benefits of this technique include:

1. Improved Tool Life:The nitrogen gas acts as a coolant, reducing the heat generated during the cutting process and prolonging the life of the tungsten cutting tool.

2. Increased Cutting Speeds:The cooling effect of the nitrogen gas allows for faster cutting speeds, resulting in shorter production times and increased efficiency.

3. Enhanced Surface Finish:The use of nitrogen cooled tungsten fumes helps prevent the copper from sticking to the cutting tool, leading to a smoother and more consistent surface finish.

4. Reduced Environmental Impact:The use of nitrogen gas as a coolant eliminates the need for traditional cutting fluids, reducing the environmental impact of the machining process.

Conclusion

The introduction of nitrogen cooled tungsten fumes in CNC machining copper has revolutionized the metalworking industry, offering numerous benefits in terms of efficiency, precision, and sustainability. As the demand for intricate and high-quality copper parts continues to grow, this innovative technique is poised to become the new standard in CNC machining.

CNC Copper Machining

CNC Machining Copper Material is good electrical conductivity, thermal conductivity, it is soft and good for machining as it has high plasticity, it is easily and rapidly to carry out desired shape as machining cutter can run faster than other steel materials, and also reach high precision.

Copper has a shiny reddish-orange finish, which varies slightly based on the surface finish method. Copper can be media-blasted and polished to achieve many different cosmetic surface finishes.

CNC Machining Copper Parts are widely used in the manufacture of electrical wires, cables, electric brushes, electric spark, and other electrical devices and products.

Benefits of CNC Copper Machining

1/ CNC Machining Copper Parts are excellent in electricity conductivity, supporting very good electric function

2/ CNC Machining Copper Parts are soft, easy to design into different shape, also suitable for many processes

3/ Copper is easy for cutting and machining, its production efficiency is much higher than steel series

4/ Good propriety for bending and shaping

5/ Heat transferring function very good, high resistance, temperature stability, long durable using

6/ Stable surface, non-surface treatment is durable, electroplating is also used on copper parts

Composition And Property of CNC Machining Copper

Copper Property	Alloy Type	Content	Melting Point	Hardness	Tensile Strength	Density
Copper Property	Cu-based	Zn, Sn, Si, Al, Ni	1083°C	HB35-45	Low	8.9 g/cm3

Common Materials Code of CNC Machining Copper

Copper Alloy	Workable Processes	Surface Finishing for Copper Parts	Materials Code
	CNC Turning, CNC Milling, CNC Drilling, Molding, Forging, Fabrication, Welding, etc.	Passivation, Anodizing, Plating, Chemical Polishing, etc.	Copper 110
			Copper 101
			Copper 145
			other more Copper Alloy

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

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