Asianstar Forging Service produce huge quantity parts for many fields, with our professional technology, multi facilities and skillful engineers, we offer clients different forging components of Steel, Aluminum or Brass in very bottom cheap prices.
Most industries we are working for are as below(not limited to):
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Metal Forging Service
Asianstar provide Forging Service for worldwide clients at rapid speed, tight tolerance, and cheap cost.
What is Forging Service
Metal forging is a manufacturing process in which metal is heated and placed under pressure to produce parts with a desired shape. Forging can be done using a variety of tools and machines, such as hammers and presses, to shape the metal into the desired shape. The process of forging can produce parts that are stronger and more durable than those made using other manufacturing methods. Many different metals, including steel, aluminum, and brass, can be forged using this process.
How Does Forging Service Work
Once we open the die/mold of forging process and get ready, then we start forging mass production.
The processes of forging are as below:
1/ The metal is heated to a high temperature in a forge or furnace. The heated metal is placed on an anvil or forging die.
2/ The metal is struck with a hammer or press to shape it into the desired form.
3/ The metal may be reheated and reshaped multiple times to achieve the desired shape and properties.
4/ The metal is cooled and hardened by quenching it in water or oil.
The forged metal parts normally need further processed by machining, heat treatment, or other methods to achieve the final desired properties and finish.
Asianstar Professional Forging Service
Asianstar offers professional forging service for a wide range of industries, including heat forging and cold forging services. Our experienced team of forge experts uses advanced techniques to get high precision die which brings high-quality forged products with superior strength and durability.
We offer a variety of forging options, including open-die forging, closed-die forging, and precision forging, to meet the unique needs of each project.
Our team has the skills to forge various materials, such as steel, stainless steel, brass, and aluminum.
Additionally, we also offer value-added services CNC machining, heat treatment, surface treatment etc. to ensure that our products meet the highest quality standards.
Advantages of Asianstar Forging Service
Flexible Die-Opening
Asianstar has ability and facilities to open high precision die, which much helpful for forging shape result in good structure and functional feature
High Quality
Asianstar QC system and tools, gauges, pins, concentricity measurement, roughness detector, projector, CMM, micro-meter, salt-spray device, etc.
High Efficiency
Asianstar huge productivity and experienced on forging service, make the products correctly in huge quantity and fast machining service after forging
Competitive Price
Asianstar aim to buildup partnership with clients, always choose best suitable facilities to carry out the components in competitive prices
Components Sizes of Asianstar Forging Parts
| Unit (mm) | Min | Max |
|---|---|---|
| Width | 3 | 400 |
| Length | 3 | 400 |
| Height | 3 | 200 |
| Sides | 1 | 4 |
Components Tolerance of Asianstar Forging Service
| Unit (mm) | Tolerance according to sizes | |||
| Height Tolerance | Height Size | 3 to 20 | 20 to 30 | 30 above |
| Tolerance | ±0.02 | ±0.03 | ±0.04 | |
| Width/Length Tolerance | Width/Length Size | 3 to 30 | 30 to 100 | 100 above |
| Tolerance | ±0.02 | ±0.025 | ±0.03 | |
Components shape and position tolerance of Asianstar Forging Service
| Tolerance Class followed | Tolerance (mm) | |||||||||||||
| Straightness and Flatness | Verticality | Symmetry | ||||||||||||
| 10 | 10 to 30 | 30 to 100 | 100 to 300 | 300 to 1000 | 1000 to 3000 | to 100 | 100 to 300 | 300 to 1000 | 1000 to 3000 | to 100 | 100 to 300 | 300 to 1000 | 1000 to 3000 | |
| H | ±0.015 | ±0.02 | ±0.03 | ±0.05 | ±0.10 | ±0.15 | ±0.02 | ±0.025 | ±0.03 | ±0.035 | ±0.02 | ±0.03 | ±0.04 | ±0.05 |
Capability of Asianstar Forging Service
| Facilities of Forging Parts | Height Size (mm) | Length Size (mm) | Productivity (PCS/Month) | ||||
| CNC Machines for Die Opening | Forging Machine | CNC Machining Machine | Min 3 | Max 200 | Min 3 | Max 400 | 500’000/Item |
Asianstar Forging Service Supports Various Industries Fields:
Machinery Industry
Tooling Industry
Agricultural Industry
Electronics Industry
Medical Industry
Automation Industry
Automotive Industry
Aerospace Industry
