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Copper Rod Breakdown Machine with Annealer: Revolutionizing the Wire Manufacturing Industry

The wire manufacturing industry has come a long way in terms of technological advancements, and one of the key innovations in recent years is the copper rod breakdown machine with an annealer. This state-of-the-art equipment has significantly improved the efficiency and quality of wire production. In this blog post, we will delve into the features and benefits of this remarkable machinery and how it is revolutionizing the wire manufacturing industry.

What is a Copper Rod Breakdown Machine with Annealer?

A copper rod breakdown machine is a piece of equipment used in the wire manufacturing industry to reduce the diameter of copper rods, which are then further processed into wires. The annealing process, on the other hand, is a heat treatment that softens the copper, making it more ductile and easier to work with. By combining these two processes, the copper rod breakdown machine with annealer provides an all-in-one solution for wire manufacturers, streamlining the production process and improving overall efficiency.

Key Features and Benefits

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1. High Production Speed

One of the most significant advantages of the copper rod breakdown machine with annealer is its high production speed. This machine can process copper rods at an impressive rate, resulting in increased output and reduced production time. This increased efficiency translates to cost savings for wire manufacturers, making it an attractive investment for businesses in the industry.

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2. Improved Wire Quality

The annealing process plays a crucial role in improving the quality of the produced wires. By heating the copper to a specific temperature and cooling it down slowly, the copper's grain structure is altered, making it more ductile and easier to work with. This results in wires with a smoother surface and improved electrical conductivity, which are essential factors in the wire manufacturing industry.

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3. Reduced Material Waste

The copper rod breakdown machine with annealer is designed to minimize material waste during the production process. By precisely controlling the diameter reduction and annealing process, the machine ensures that the produced wires meet the required specifications with minimal waste. This not only reduces production costs but also contributes to a more sustainable manufacturing process.

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4. Easy Operation and Maintenance

Modern copper rod breakdown machines with annealers are designed with user-friendly interfaces and advanced automation features, making them easy to operate and maintain. This reduces the need for specialized training and allows for a more streamlined production process. Furthermore, these machines are built with high-quality components and materials, ensuring long-lasting performance and minimal downtime.

Conclusion

The copper rod breakdown machine with annealer is a game-changer in the wire manufacturing industry, offering numerous benefits such as increased production speed, improved wire quality, reduced material waste, and easy operation and maintenance. By investing in this advanced machinery, wire manufacturers can significantly boost their productivity and competitiveness in the market.

CNC Copper Machining

CNC Machining Copper Material is good electrical conductivity, thermal conductivity, it is soft and good for machining as it has high plasticity, it is easily and rapidly to carry out desired shape as machining cutter can run faster than other steel materials, and also reach high precision.

Copper has a shiny reddish-orange finish, which varies slightly based on the surface finish method. Copper can be media-blasted and polished to achieve many different cosmetic surface finishes.

CNC Machining Copper Parts are widely used in the manufacture of electrical wires, cables, electric brushes, electric spark, and other electrical devices and products.

CNC Copper Machining

Benefits of CNC Copper Machining

1/ CNC Machining Copper Parts are excellent in electricity conductivity, supporting very good electric function

2/ CNC Machining Copper Parts are soft, easy to design into different shape, also suitable for many processes

3/ Copper is easy for cutting and machining, its production efficiency is much higher than steel series

4/ Good propriety for bending and shaping

5/ Heat transferring function very good, high resistance, temperature stability, long durable using

6/ Stable surface, non-surface treatment is durable, electroplating is also used on copper parts

CNC Copper Machining

Composition And Property of CNC Machining Copper

Copper Property Alloy Type Content Melting Point Hardness Tensile Strength Density
Cu-based Zn, Sn, Si, Al, Ni 1083°C HB35-45 Low 8.9 g/cm3

Common Materials Code of CNC Machining Copper

Copper Alloy Workable Processes Surface Finishing for Copper Parts Materials Code
CNC Turning, CNC Milling, CNC Drilling, Molding, Forging, Fabrication, Welding, etc. Passivation, Anodizing, Plating, Chemical Polishing, etc. Copper 110
Copper 101
Copper 145
other more Copper Alloy

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

PARTNERSHIP BRANDS WE ARE SUPPORTING

Advantages of Asianstar CNC Copper Machining

Strong Facilities

Asianstar many CNC and stamp machines allow us to produce various copper parts, different sizes, and structures are all well done by suitable solution

Long-term Skills

Asianstar professional engineers team has experience from year 2005, producing copper parts for world wide electric products

Stable Quality

Asianstar QC system and QC tools guarantee our products are perfect result. We have procedures to control copper parts quality during production

Competitive Price

Asianstar aim to buildup partnership with clients, always choose best suitable facilities to carry out the components in competitive prices

METAL AND PLASTIC CNC MACHINING MATERIALS

CNC Brass Machining

Brass

CNC Machining Brass material is used for wide range components, we support clients to produce a variety of parts such as gears, locks, electronics, pipe fittings, etc.

CNC Copper Machining

Copper

CNC Machining Copper material is soft and easy to machining on different shape of components. We mostly produce copper components for electric devices by machining and stamping

CNC Aluminum Machining

Aluminum

CNC Machining Aluminum materials is one of our most used materials. We support clients to turning, drilling or milling on aluminum material from size 0.5mm to 470mm

CNC Stainless Steel Machining

Stainless Steel

CNC Machining Stainless Steel are common material for wide range components, we produce Stainless Steel turning parts, milling parts, high smoothness components, etc.

CNC Titanium Machining

Titanium

CNC Machining Titanium material brings components superb features, we use titanium to produce high precision work-piece for clients from aircraft, aerospace, medical devices

CNC Plastic Machining

Plastic

Our CNC Machining Plastic materials includes ABS, HDPE, LDPE, Nylon, POM, Peek, Polycarbonate, etc. We produce them in high precision and high smoothness.

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    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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