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XL Dry Copper Rice Machine: Revolutionizing the Scrap Metal Industry

The scrap metal industry has always been a crucial part of the global economy, providing valuable resources for various sectors, including construction, manufacturing, and electronics. One of the most sought-after metals in this industry is copper, known for its excellent electrical conductivity, corrosion resistance, and malleability. However, extracting copper from scrap materials can be a labor-intensive and time-consuming process. That's where the XL Dry Copper Rice Machine comes in, a game-changing innovation designed to streamline the copper recycling process and maximize profits.

The Growing Demand for Copper

Copper is an essential element in many industries, including electrical wiring, plumbing, and telecommunications. The increasing demand for copper has led to a surge in the need for efficient and environmentally friendly recycling methods. According to the International Copper Study Group (ICSG), the global demand for refined copper is expected to exceed 25 million tonnes by 2025. This growing demand highlights the importance of innovations like the XL Dry Copper Rice Machine in the scrap metal industry.

Introducing the XL Dry Copper Rice Machine

The XL Dry Copper Rice Machine is a state-of-the-art copper recycling equipment designed to process large volumes of scrap materials efficiently. This high-capacity machine can separate copper from various types of scrap, including wires, cables, radiators, and circuit boards, producing high-purity copper granules known as "copper rice." The term "copper rice" refers to the small copper granules that resemble grains of rice, making them easy to handle, transport, and sell.

How the XL Dry Copper Rice Machine Works

The XL Dry Copper Rice Machine employs a unique dry separation process, eliminating the need for water or chemicals. This eco-friendly approach not only reduces environmental pollution but also lowers operational costs. The machine operates through the following stages:

1. Pre-shredding: Scrap materials are fed into the machine, where powerful shredders cut them into smaller pieces. This process increases the surface area, making it easier to separate the copper from other materials.

2. Crushing and grinding: The pre-shredded materials are further crushed and ground into fine particles. The machine's specialized design ensures minimal loss of copper during this stage.

3. Air separation: The crushed particles are then passed through an air separator, which uses air pressure to separate the lighter materials (such as plastic and insulation) from the heavier copper granules. This process is highly efficient, resulting in a high-purity copper output.

4. Dust collection: The machine is equipped with a dust collection system, which captures and filters the fine dust generated during the separation process. This feature not only reduces air pollution but also helps maintain a clean and safe working environment.

Advantages of the XL Dry Copper Rice Machine

The XL Dry Copper Rice Machine offers numerous benefits to businesses involved in the scrap metal industry:

1. High efficiency: The machine can process large volumes of scrap materials in a short amount of time, significantly increasing productivity and profits.

2. High purity: The advanced separation technology ensures that the resulting copper granules are of high purity, typically over 99.5%. This high-quality output can fetch higher prices in the market.

3. Low operational costs: The dry separation process eliminates the need for water and chemicals, reducing operational costs and minimizing environmental impact.

4. Compact design: The machine's compact design allows for easy installation and integration into existing recycling facilities, saving space and resources.

5. Easy maintenance: The machine is designed for easy maintenance, with wear-resistant components and a user-friendly interface.

Conclusion

The XL Dry Copper Rice Machine is a groundbreaking innovation in the scrap metal industry, offering businesses an efficient, eco-friendly, and profitable solution for recycling copper. By streamlining the copper recycling process, this advanced equipment is poised to revolutionize the industry and contribute to a more sustainable future. With the growing demand for copper in various sectors, the XL Dry Copper Rice Machine is set to become an indispensable tool for businesses looking to capitalize on this valuable resource.

CNC Copper Machining

CNC Machining Copper Material is good electrical conductivity, thermal conductivity, it is soft and good for machining as it has high plasticity, it is easily and rapidly to carry out desired shape as machining cutter can run faster than other steel materials, and also reach high precision.

Copper has a shiny reddish-orange finish, which varies slightly based on the surface finish method. Copper can be media-blasted and polished to achieve many different cosmetic surface finishes.

CNC Machining Copper Parts are widely used in the manufacture of electrical wires, cables, electric brushes, electric spark, and other electrical devices and products.

CNC Copper Machining

Benefits of CNC Copper Machining

1/ CNC Machining Copper Parts are excellent in electricity conductivity, supporting very good electric function

2/ CNC Machining Copper Parts are soft, easy to design into different shape, also suitable for many processes

3/ Copper is easy for cutting and machining, its production efficiency is much higher than steel series

4/ Good propriety for bending and shaping

5/ Heat transferring function very good, high resistance, temperature stability, long durable using

6/ Stable surface, non-surface treatment is durable, electroplating is also used on copper parts

CNC Copper Machining

Composition And Property of CNC Machining Copper

Copper Property Alloy Type Content Melting Point Hardness Tensile Strength Density
Cu-based Zn, Sn, Si, Al, Ni 1083°C HB35-45 Low 8.9 g/cm3

Common Materials Code of CNC Machining Copper

Copper Alloy Workable Processes Surface Finishing for Copper Parts Materials Code
CNC Turning, CNC Milling, CNC Drilling, Molding, Forging, Fabrication, Welding, etc. Passivation, Anodizing, Plating, Chemical Polishing, etc. Copper 110
Copper 101
Copper 145
other more Copper Alloy

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

PARTNERSHIP BRANDS WE ARE SUPPORTING

Advantages of Asianstar CNC Copper Machining

Strong Facilities

Asianstar many CNC and stamp machines allow us to produce various copper parts, different sizes, and structures are all well done by suitable solution

Long-term Skills

Asianstar professional engineers team has experience from year 2005, producing copper parts for world wide electric products

Stable Quality

Asianstar QC system and QC tools guarantee our products are perfect result. We have procedures to control copper parts quality during production

Competitive Price

Asianstar aim to buildup partnership with clients, always choose best suitable facilities to carry out the components in competitive prices

METAL AND PLASTIC CNC MACHINING MATERIALS

CNC Brass Machining

Brass

CNC Machining Brass material is used for wide range components, we support clients to produce a variety of parts such as gears, locks, electronics, pipe fittings, etc.

CNC Copper Machining

Copper

CNC Machining Copper material is soft and easy to machining on different shape of components. We mostly produce copper components for electric devices by machining and stamping

CNC Aluminum Machining

Aluminum

CNC Machining Aluminum materials is one of our most used materials. We support clients to turning, drilling or milling on aluminum material from size 0.5mm to 470mm

CNC Stainless Steel Machining

Stainless Steel

CNC Machining Stainless Steel are common material for wide range components, we produce Stainless Steel turning parts, milling parts, high smoothness components, etc.

CNC Titanium Machining

Titanium

CNC Machining Titanium material brings components superb features, we use titanium to produce high precision work-piece for clients from aircraft, aerospace, medical devices

CNC Plastic Machining

Plastic

Our CNC Machining Plastic materials includes ABS, HDPE, LDPE, Nylon, POM, Peek, Polycarbonate, etc. We produce them in high precision and high smoothness.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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