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CNC-Milling: A New Way to Polish and Inspect Gear Parts

CNC milling is a new way to polish and inspect gear parts and parts made by CNC machining. Polishing is an important part of gear manufacturing, especially when dealing with gears used in performance vehicles and aircraft. We use many different types of polishing machines on our gear polishing line at CNC-Milling

CNC-Milling Gear Polishing Lin

Our new CNC milling machine has the ability to polish gears down to 1 micron, or 1000th of a millimeter. This allows us to polish very small gears, which was not possible with traditional methods. The machine also has the ability to inspect the surface finish of the gear parts being polished, so we can see if there are any defects or imperfections that need additional work done on them before they are ready for assembly into finished products such as transmissions or engines.

cnc milling machined gear parts manufacturers

What is CNC Milling

CNC turning is a process that CNC milling is a manufacturing process that involves the use of computer numerical control (CNC) technology uses precise instructions to control the movement of a milling machine. In this process, a cutter removes material from a work-piece to create a desired shape or finish.
CNC milling is commonly used in the manufacturing of parts for a wide range of industries, including automotive, aerospace, and medical device manufacturing.

CNC Milling Service

How Does CNC Milling Work

The CNC Milling machine is programmed with a specific design software. This program includes instructions on the size and shape of the final product, as well as the cutting paths and tooling to be used.

As staring, the work-piece material is securely clamped onto the machine’s work-table. The cutting tool is then precisely positioned and moved according to the program instructions, cutting and shaping the material as needed.

The CNC machine is able to make precise, accurate cuts and shapes with high repeatability, making it ideal for producing complex parts and designs. The process can be repeated multiple times to produce multiple identical parts.

CNC milling offers a high level of precision and efficiency in the production of components for many industries

CNC Milling Service

Asianstar Professional CNC Milling Service

Asianstar offers high-quality CNC milling service for a variety of industries including aerospace, automotive, medical, and defense. Our high level CNC milling machines are equipped with advanced technology and tools that allow our works reach high accuracy.

Our professional team engineers work closely with our clients to understand their specific requirements and provide custom solutions that meet their unique needs. We have the capability to handle complex geometries and shapes, and our CNC milling services can be customized to meet your specific project requirements.

We take pride in our commitment to quality and customer satisfaction, and our team is dedicated to providing timely and efficient service.

CNC Milling Service

Components Sizes of Asianstar CNC Milling Service

Unit (mm) Min Max
Width 5 600
Length 5 800
Height 5 300
Sides 1 6

Components Tolerance of Asianstar CNC Milling Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 5 to 20 20 to 30 30 above
Tolerance ±0.02 ±0.025 ±0.03
Length Tolerance Length Size 5 to 30 30 to 100 100 above
Tolerance ±0.02 ±0.03 ±0.035

Components shape and position tolerance of Asianstar CNC Milling Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Milling Service

Type of Milling Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Vertical Milling Lathe 3 Axis Milling 4 Axis Milling 5 Axis Milling Min 5 Max 300 Min 5 Max 800 100’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.
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OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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