• ascnc@asianstarcnc.com

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"Decoding the Nuances of CNC Transfer Turning Hydraulic Fittings"

The discovery of hydraulic systems marked a stellar breakthrough in engineering technology. However, the hydraulic fittings, inherently stipulated by the complex demands of the systems they serve, can be somewhat a puzzle. Simplifying this puzzle, today we are exploring the emergence and application of Computer Numerical Control (CNC) transfer turning in the manufacturing of hydraulic fittings.

Hydraulic fittings, the essential connectors for hydraulic fluid conveyance systems, are routinely used to control the flow and pressure of fluids in hydraulic systems. An effectively designed hydraulic fitting, whilst ensuring a leak-proof connection, can substantially amplify the proper functioning and longevity of the system it caters to.

CNC technology has handsomely revolutionized the production of these crucial fittings. Let's begin with a brief introduction.

A Glimpse into the CNC realm

CNC, the acronym for Computer Numerical Control, refers to a manufacturing process where pre-programmed computer software dictates the movement of factory tools and machinery. CNC machining, with a unique blend of potency and precision, induces a high degree of automation in the manufacturing field.

Among numerous CNC processes, CNC transfer turning has emerged as an exceptional methodology in the landscape of hydraulic fittings manufacturing.

CNC Transfer Turning - An Insight

CNC transfer turning employs several tools arranged in a sequence across different axes to craft a component. The uniqueness lies in the ability to perform multiple operations simultaneously, which account for its speed, accuracy, and adaptability.

The process starts with a bar stock fed into the machine. The tools, stationed at the right points, then work on the part while it's still spinning, carving it into the desired shape and size.

CNC Transfer Turning and Hydraulic Fittings

Hydraulic fittings manufacturing harnesses the versatility and precision provided by CNC transfer turning to its maximum potential. CNC machines meticulously craft hydraulic fittings out of solid bars, resulting in one-piece fittings devoid of any braze joints. The absence of braze joints directly implies higher strength, fewer leak points, and an enriched system efficiency - characteristics desirable in hydraulic fittings.

Beyond acting as a handy tool in manufacturing, CNC transfer turning has expanded the boundaries of customization in hydraulic fittings. Hydraulic system requirements vary drastically across industries. CNC transfer turning, with the power of precision and adaptability, allows the manufacture of customized hydraulic fittings that can meet these diverse requirements with perfection.

CNC turning machines now come with enhanced capabilities offering increased flexibility in creating complex fittings. They can produce intricate shapes and designs without a hiccup, making them ideal for producing the specific types of hydraulic fittings needed for different applications.

CNC Transfer Turning - The Upsides and Challenges

Undoubtedly, CNC transfer turning plays a pivotal role in manufacturing hydraulic fittings. But like all things, it comes with its unique set of advantages and challenges which we will navigate through in the subsequent content.

The Upsides

1. Versatility: CNC transfer turning machines can work with a variety of materials, including metals and plastics, making them versatile for disparate hydraulic fitting requirements.

2. Precision Spectacle: With CNC transfer turning, it's possible to achieve a high level of preciseness and repeatability, which is of utmost importance in hydraulic fittings.

3. Cost-effective: Bulk production becomes considerably cost-effective due to the reduced human intervention and the high speed of operation.

The Challenges

1. Training: Operating CNC transfer turning machines require skilled and trained personnel, which can escalate training costs.

2. Setup Costs: CNC machines, with their advanced capabilities, can be a substantial initial investment.

As we navigate the labyrinth of CNC transfer turning in hydraulic fittings, it is evident that its benefits far outweigh the challenges. Adopting and adapting to CNC transfer turning will be instrumental in pushing the boundaries of innovation in hydraulic fittings.

In the road to a future where efficiency is paramount, CNC transfer turning, with its fascinating blend of speed and precision, gears up to play a crucial role.

cnc transfer turning hydraulic fittings

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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