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CNC Transfer Machine Turning: Revolutionizing Hydraulic Fittings Manufacturing

Manufacturing hydraulic fittings has always demanded a high level of precision, durability, and quality. But recent groundbreaking advancements in CNC transfer machine technology have raised the bar. From design to production, CNC transfer machines have brought about a measurable increase in efficiency, accuracy, and cost-effectiveness in turning hydraulic fittings.

Understanding Hydraulic Fittings

Hydraulic fittings tie together and direct the flow of a hydraulic system. Built to withstand high pressure, they connect tubes, pipes, and hoses to different components like actuators and hydraulic reservoirs. Precision, durability, and compatibility are critical when manufacturing these fittings. Even the smallest machining error could result in significant operational failures or hazardous fluid leaks.

CNC Transfer Machine Turning

Computer Numeric Control (CNC) transfer machines have revolutionized the manufacturing scene. These advanced devices, armed with numerous spindles and unique cutting tools, can perform multiple operations simultaneously, offering exceptional precision and speed while reducing production costs. Their standout feature: fully automated, continuous operation with minimal manual intervention. When specifically employed in turning hydraulic fittings, these machines bring unparalleled benefits to the table.

Efficiency and Precision

CNC transfer machines make complex tasks look easy, thanks to their multi-spindle and multi-axis setup. They are capable of performing several machining processes like drilling, tapping, boring, and turning in a single operation. This capability not only speeds up production times but also maintains high precision levels. In hydraulic fittings manufacturing, where exact specification adherence is paramount, CNC machines have proven their worth.

Resource and Cost Savings

Employing CNC transfer machines in a production line reduces the need for multiple stand-alone machines and operators, thus bolstering cost-effectiveness. Less equipment space, fewer labor hours, along with lower energy consumption and minimal waste, result in sizeable savings. Plus, the reprogrammability of CNC machines allows for easy modification of specific processes without the expense or downtime associated with retooling.

Quality and Consistency

The advanced technology of CNC machines guarantees consistent production quality. The stringent controls in place eliminate the human error factor, ensuring uniform pieces every cycle. This consistency is essential in hydraulic fittings manufacture because any piece nonconformity can compromise the entire hydraulic system's performance.

Versatility

Versatility is another key advantage of CNC transfer machines. By simply changing the software programming, you can produce different types of hydraulic fittings without time-consuming and expensive hardware modifications.

Expanding the Horizons with CNC

With the significant benefits of CNC transfer machine turning, manufacturers are increasingly shifting to this technology for producing hydraulic fittings. The combination of precision, speed, cost-effectiveness, quality, and versatility offered by these machines is undeniably transforming the hydraulic fittings manufacturing industry.

Shaping the Future of Hydraulic Fittings

As CNC technology continues to evolve, the hydraulic fittings industry's future looks bright. The introduction of high-speed transfer machines, multi-spindle machining centers, and new materials will further enhance performance and productivity. CNC transfer machines are truly shaping the future of hydraulic fittings manufacturing, leading us towards a world where efficiency and precision are a given, not a goal.

cnc transfer machine turning hydraulic fittings

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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