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Deconstructing the Mechanisms of CNC Turning Machine: A Comprehensive Guide

The world of manufacturing has been revolutionized with the advent of CNC (Computer Numerical Control) machines. Among the different types of CNC machines, one stands out for its precision and versatility - the CNC Turning Machine. This article hopes to shed some light on this sophisticated technology and its innumerable benefits.

Manufacturing industries nowadays heavily rely on the expediency and efficacy of computer-controlled machinery. Among the CNC machines, a CNC Turning Machine is a pivotal tool used in many manufacturing processes. But what exactly is a CNC Turning Machine? This guide will walk you through everything you need to know.

Understanding the CNC Turning Machine

Picture a lathe from a traditional workshop, spinning a piece of metal or wood, while a craftsman cautiously carves out the piece using different tools. A CNC Turning Machine performs the same function but without the need for manual intervention. Instead, it uses precise programmed commands to get the work done accurately, time and again.

A CNC Turning Machine is basically a sophisticated lathe that uses computer-controlled components to hold and rotate a piece of raw material (referred to as the workpiece), on a single axis of revolution. Meanwhile, feed tools, configured as per the program, gradually remove material from the workpiece as it spins until the desired shape and detailing are achieved.

The Working Principles of CNC Turning Machine

The crux of the CNC Turning Machine lies in its programming. According to the set program, the machine follows two coordinates, X-axis (diameter) and Z-axis (length). The computer-controlled servomechanism strictly adheres to the cutting instructions received. It modifies the position of the cutting tool in relation to the workpiece, resulting in precise, clean cuts equal to the predefined instructions.

The Components of CNC Turning Machine

A standard CNC turning machine comprises several components, each playing a critical role.

-1. Chuck:This is a vital component that holds and spins the workpiece.

-2. Tailstock:It supports the other end of the workpiece and is movable.

-3. Tool turret:This houses the cutting tools and moves them along the X and Z axis of the machine.

-4. Control panel:This is the heart of the machine as it contains the computer that controls the entire machine*s operation. It*s where the operator inputs the instructions or commands for the desired output.

The conversation here can seem a bit technical for anyone not familiar with CNC machining. It's these technological advancements that have significantly improved efficiency and precision in manufacturing while reducing human error.

Benefits of CNC Turning Machine

So why has the CNC Turning Machine become an industry favorite? Here are a few reasons:

-1. Versatility:From simple cylindrical shapes to slightly more complex curved shapes, a CNC Turning Machine can manufacture an array of products.

-2. Precision:These machines can consistently produce identical parts with extreme precision.

-3. Efficiency:They can operate 24/7, only requiring occasional maintenance.

-4. Cost-effective:By eliminating the need for manual labour and significantly reducing errors, these machines prove to be cost-effective in the long run.

We hope this deep dive into the world of CNC Turning Machines has been enlightening. It's a testament to the marvels of engineering 〞 how a simple fundamental project as a lathe can be transformed into an advanced technological tool reshaping the manufacturing industry's landscape. This blend of mechanical know-how and technological advances encapsulates the core of modern manufacturing, and the CNC Turning Machine epitomizes this integration.

what is cnc turning machine

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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