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Exploring CNC Aluminium Turning: Techniques, Tips, and Tools

CNC aluminium turning is a manufacturing process in which bars of material are held in a chuck and rotated while various tools are used to remove material to create the desired shape. A turret, with tooling attached, is programmed to move to the bar of raw material and remove material, thus creating the programmed resultant shape.

An Introduction to CNC aluminium turning

CNC aluminum turning has revolutionized not just the metal industry but also every sector that requires metal components. The precision and accuracy achieved through this process are unparalleled, commanding the respect of various industries worldwide. From the automotive to aerospace industries, CNC aluminum turning is now considered an essential process.

Precision Matters

In CNC aluminum turning, precision is not a luxury - it's a necessity. A single fault, a misalignment of even a millimeter is unacceptable, especially when crafting intricate parts used in industries such as the aerospace industry. Without precision, creating complex parts with intricate detail would be impossible.

Tools and Techniques

There are many tools used in CNC aluminum turning. A lathe, the most common of them, spins the aluminum around a rotating axis. As the aluminum rotates, a cutting tool is applied, removing excess material and reshaping the workpiece. Other tools used in CNC aluminum turning include drills, borers, and grinders.

Tips and Techniques

Even with the best tools and a top-of-the-line CNC machine, it is necessary to know how to get the most out of your equipment. This includes understanding the specific properties of aluminum and how they affect the turning process. Standard feed rate, speed, and depth of cut all are necessary to consider. Aluminium conducts heat, so using a coolant is essential to prevent the tool from overhearing and causing dimensional inaccuracy.

Continual Improvement through Innovation

The world of CNC aluminium turning is not one to shy away from advancements and improvements. The continuous evolution in technology and tools enables industries to produce components more efficiently, economically, and with greater precision than ever before. CNC turning centers now include live tooling and multiple spindles, which manufacture parts with more features in less time.

Practice Makes Perfect

Approaching CNC aluminum turning with patience and a commitment to precision and accuracy will ensure the best results. It is not a field where success comes overnight. Skilled programmers and operators are the key ingredients in the successful implementation of CNC aluminum turning. With time and experience, they develop deep instincts for how a particular piece of aluminum will react to their machine's various tools and techniques.

Mastery Through Training

Despite the advancements, the quality of the end product in CNC aluminum turning still largely depends on the skills of the operator. Understanding the interplay between the CNC machine, the tools, and aluminium requires training and experience. Each production run is not just about creating parts; it is also a learning experience that adds valuable knowledge to the skilled craftsman's repertoire.

The Future of CNC Aluminium Turning

While it remains hard to predict with certainty what the future will hold for CNC aluminium turning, one thing is certain: this technology will continue to develop and grow. New tools and techniques will continue to emerge, driven by a persistent struggle for efficiency and precision. It is an exciting time for those involved in CNC aluminium turning, with the promise of numerous innovative breakthroughs just around the corner.

Pushing the boundaries of what is possible and creating with precision and control 〞 that is the power of CNC aluminium turning. The magic it holds is visible in every component it creates. The future beckons with even more promise and potential. Stay tuned, stay curious, and keep turning.

cnc aluminium turning

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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