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Exploring the Precision World of CNC Turn Milling

CNC Turn Milling is a valuable technology, central to modern manufacturing scenarios. The premise of this technology lays on the use of computer numerical control to maneuver tools with exemplary precision, around a raw material. It expertly turns and machines parts to their desired specifications. This process, although largely automated, requires an in-depth understanding of both the design and functional elements involved.

Let's delve into it, learning more about the process, its benefits, and its critical role in the manufacturing industry.

Understanding CNC Turn Milling

CNC Turn Milling combines two vital processes - turning and milling. 'Turning* involves the rotation of the workpiece while the cutting tool remains stationary. Milling, on the other hand, keeps the workpiece still and moves the cutting tool.

Interestingly, in 'CNC Turn Milling', both the workpiece and cutting tool could move relative to each other, allowing for the creation of complex shapes and designs. This combination opens up a new frontier for manufacturing capabilities, bringing extraordinary precision and efficiency to the table.

The Procedure

Generally, CNC Turn Milling follows a standardized process. First, a CAD (Computer-Aided Design) model is created. Based on this design, CNC machine codes are generated which control the tool's motion. The raw material is then fixed onto the CNC machine, and the generated codes are fed into the machine. Rigorously following these instructions, the machine starts to expertly turn, drill, and mill the raw material into the envisioned design.

The Multitude of Benefits

There are countless reasons to adopt CNC Turn Milling in manufacturing. Primarily, this process brings about dimensional accuracy and consistency, which is especially crucial when producing identical components in large volumes. It also offers excellent flexibility, allowing for the creation of various geometrics shapes and patterns that are near impossible to achieve manually.

Moreover, CNC Turn Milling can minimize waste and reduce labor costs. Its high-speed processes and minimal manual interference also equate to improved productivity rates.

Applications of CNC Turn Milling

CNC Turn Milling finds its applications in a myriad of industries. It is extensively used in the production of mechanical parts in industries such as automotive, aerospace, defense, and more. The intricate components of the electronics and medical industries are often created using this method as well, given its capacity for fine detail.

Not limited to these instances, CNC turn milling continues to expand its footprint in various sectors due to its versatility and efficiency.

The Future of CNC Turn Milling

The future of CNC Turn Milling holds vast possibilities. With the dawn of Industry 4.0, the evolution of the CNC technology, incorporating AI and IoT (Internet of Things) alongside other advanced technologies, will transform the traditional manufacturing landscape.

As machine learning algorithms improve, the system will become more efficient, making faster, more accurate decisions, leading to improved productivity and less waste. Furthermore, integrating IoT will enable machines to communicate with each other, resulting in smart factories where systems manage themselves autonomously.

Final Thought#

CNC Turn Milling has etched a significant place for itself within the manufacturing industry. By offering greater efficiency, consistency, and precision, it has provided a robust solution to the evolving challenges of the industry. Albeit, it is still essential to continually refine our understanding of this technology. As it continues to evolve, it promises to navigate us toward an even more advanced and efficient manufacturing future.

Remember, it's important to always keep exploring, learning, and innovating with CNC Turn Milling; every layer uncovered lays the groundwork for further advancements in the dynamic world of manufacturing.

cnc turn milling

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
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