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Harnessing the Power of CNC Transfer Machines for Turning Hydraulic Fittings Pipes

The advent of CNC (Computer Numerical Control) transfer machines revolutionized the manufacturing industry. These are automated milling machines that produce industrial components without human assistance. In this post, we're going to delve deeper into their utility in one specific area – turning hydraulic fittings pipes.

Hydraulic fittings pipes are crucial constituents in the assembly of hydraulic systems. These pipes accommodate the high-pressure fluid that drives the hydraulic system. Their manufacturing process requires intricate and precise machining to ensure optimal performance and safety.

The CNC Transfer Machine: An Overview

CNC Transfer machines are a marvel of modern manufacturing technology. They are equipped with multiple stations, each with a specific function to maximize manufacturing productivity. These automated marvels can perform diverse operations such as milling, drilling, threading, and of course, turning.

Turning in manufacturing implies the process of cutting a rotating work-piece with a stationary cutting tool. In the context of hydraulic fittings pipe, turning ensures the pipe's cylindrical shape while finishing its outer surface and machining its inner diameter.

Turning Hydraulic Fittings Pipes: The Why and How

To comprehend the necessity of turning in the production of hydraulic fittings pipes, one needs to consider the high-pressure environment these components function in. The pipes need to be precise, strong, and able to withstand extreme conditions. Turning provides such precision and smooth finish that helps in maintaining the pipe's integrity at high pressures.

In the turning process, hydraulic fittings pipes are rotated at high speeds against a stationary, sharp cutting tool. The CNC machines' computer controls the cutting tool's movement that carves the pipe to the desired specification.

The Role of CNC Transfer Machines

CNC transfer machines take the turning process to a whole new level. Traditional lathes required manual measurements and adjustments, which led to errors and inconsistencies. Moreover, they were slower in comparison to automated options. However, CNC machines offer several advantages over them:

Accuracy and Repeatability: CNC machines follow a computer-generated program, ensuring that each pipe is cut with the highest precision to the exact specifications. This is integral for the hydraulic fittings as even a small deviation can lead to system failure.

Speed and Efficiency: Automated transfer machines can produce industrial components much faster than manual lathes, significantly reducing production time.

Simultaneous Operations: Multistation CNC machines can perform numerous operations concurrently. While one station is turning, another may be milling, and yet another could be drilling. This allows the complete production of a component in one single setup.

Safety: Since CNC Transfer machines operate autonomously, they are inherently safer as they require little to no direct human interaction during their operation. This reduces the chances for workplace accidents significantly.

In the world of hydraulic fittings pipes, CNC transfer machines have set a new standard in manufacturing. Through their precision and efficiency, the quality, productivity, and safety of hydrualic fittings pipe production have been significantly boosted. On that note, we can*t help but wonder what the future of CNC machinery holds for this intricate process. Without a doubt, we'll be at the forefront, eager to adopt the next big advancement in the manufacturing industry.

cnc transfer machine turning hydraulic fittings pipe

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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