• ascnc@asianstarcnc.com

Harnessing the Power of High Volume CNC Turning for Industrial Applications

High-volume CNC turning, the high-tech system involving computer numerical control (CNC) to perform precision metalworking, is radically transforming various industrial applications. This blog will delve into the complexities and benefits of harnessing this technological marvel in manufacturing processes.

Introduction to High-Volume CNC Turning

CNC turning is a subtractive manufacturing process that rotates a metal rod while a cutting tool is held against the stock to remove material and create a final part. The high-volume feature refers to the capability of producing an extensive number of components in a relatively short time 〞 a facet that has become increasingly essential in today's demanding industrial landscape.

The Industrial Impact of High-Volume CNC Turning

High-volume CNC turning brings several noteworthy benefits to various industries thanks to its precision, accuracy, repeatability, and efficiency. It offers a cost-effective solution for manufacturing large quantities of complex parts, crucial for the automotive, aerospace, medical, and defense sectors amongst others.

The Automotive Industry

In the automotive industry, the demand for components is immense. High-volume CNC turning meets these demands efficiently, producing intricate parts such as bushings, shafts, and vehicle suspension components with precision and uniformity. Moreover, the high-speed nature of the process ensures maximum productivity.

The Aerospace Industry

In an industry where precision is not just paramount, but a matter of critical safety, high-volume CNC turning excels. This process can create nuanced parts including aircraft engine components, landing gear parts, and even interior cabin hardware, all while adhering to stringent industry standards and regulations.

The Medical Industry

Healthcare and life sciences industries benefit abundantly from high-volume CNC turning. The ability to produce a large volume of complex, high-precision parts, such as orthopedic implants, surgical instruments, and diagnostic equipment components, can vastly improve patient care and healthcare outcomes.

Enhancing Process Efficiency & Flexibility with High-Volume CNC Turning

High-volume CNC turning is not just about increasing production quantities; it's about enhancing overall process efficiency and flexibility as well.

Process Efficiency

One of high-volume CNC turning's main selling points is its capability to produce parts with an excellent degree of precision in less time. The ability to program the machine with the specifics of the design ensures efficient production while minimizing errors and waste.

Flexibility

High-volume CNC turning offers flexibility unseen in conventional manufacturing processes. Its programmable nature allows quick adjustments to the design without needing to change the entire setup, making it seamless to modify or upgrade parts.

Investing in High-Volume CNC Turning

In essence, the advent of high-volume CNC turning has revolutionized the industrial manufacturing sector, delivering unprecedented levels of quality, efficiency, and volume. It is therefore imperative for enterprises across industries to invest in this revolutionary technology not solely as a means to enhance their production capabilities, but as a strategy to stay relevant in a fiercely competitive global market.

The future holds exciting prospects for high-volume CNC turning, as industries continue to demand more complex and intricate parts at faster speeds. With advancements in automation, machine learning, and data analytics, the potential for this technology is boundless, truly transforming the industrial landscape as we know it.

Stay ahead with high-volume CNC turning – the bedrock of modern industrial applications.

volume cnc turning

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now

Tag: