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Mastering CNC Machining: A Deep Dive into Turning Parts

The world of CNC machining is vast and diverse. It involves a plethora of processes wherein different tools and equipment are used to achieve precise dimensions and superior finishing. One significant application in this arena is the turning of parts. With the help of CNC machine turning parts, we manage to create detailed, intricate designs with impeccable precision.

Introduction to CNC Machining and Turning Parts

Computer Numerical Control (CNC) machining is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery. From grinders and routers to mills and lathes, the process can be used to control a range of complex machinery.

One such application is CNC turning, which is a specific form of CNC machining. Turning involves rotating the workpiece while a single-point cutting tool is moved parallel to the axis of rotation. This process enables us to impress intricate designs onto cylindrical surfaces, an impossibility using standard machining methods.

The Rise of CNC Machined Turning Parts

In recent years, the demand for CNC turned parts has increased in various industries. From aerospace to automotive, medical to manufacturing, CNC turning has found application everywhere. This is due to the unparalleled accuracy and cost-effectiveness it offers.

The process enables manufacturers to create parts that have complex geometries with excellent surface finish. The accuracy offered by CNC turning remains unmatched by other machining processes. Additionally, CNC turning is known for increased saving time and significant cost reductions.

The Process of CNC Turning

CNC turning involves the use of lathes, which are detailed machines that rotate materials on an axis. To form the desired design, a cutting tool is applied to the rotating workpiece curving and cutting it into shape.

The process begins with designing your part using CAD software. The design is then converted into a CNC program, which then guides the lathe in the production process. The cutting tools, managed by the CNC control panel, precisely shave off materials from the rotating workpiece until the desired form is achieved.

Variants of CNC Turning

There are various ways in which turning can be performed on a CNC machine:

1. Straight Turning:In straight turning, the cutting tool moves parallel to the workpiece, decreasing its diameter.

2. Tapered Turning:Here, the feed is at an angle, thereby making the cut along the length of the workpiece taper.

3. Profile Turning:In this method, the tool is shaped in a way that its movement along the workpiece creates a contour or specific profile.

Choosing the correct turning operation depends on the complexity and specifications of the part being manufactured.

Pros and Future of CNC Turning

In hindsight, CNC turning offers numerous advantages, including cost efficiency, speed of production, and excellent repeatability. It also allows manufacturers to offer customized products, a demand rapidly increasing in today's consumer-centric market.

The future of CNC turning seems even brighter. With continuous advancements in technology, we predict greater automation, higher precision, and lesser dependency on human intervention. Starting with Industry 4.0, the future of CNC turning is automated, connected, and highly efficient.

Wrapping up the Turning Parts

Although there will be no formal conclusion, we hope the article made a clear representation of the essential aspects of CNC machined turning parts. From their processing to uses, and from benefits to future, every area was explored and explained.

In essence, CNC turning is an art offering manufacturers the capacity to create high precision parts, an art that is constantly evolving and reaching new precision and efficiency heights. Embarking on this journey gives us a newfound appreciation for the detailed and complex components that make up the simple devices we use every day. It is, indeed, an enthralling adventure into the world of machining.

cnc machined turning parts

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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