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Mastering Precision: The World of CNC Steel Turned Shafts

The blend of technology and the raw strength of industrial steel has resulted in a revolution within the manufacturing sector - the dominance of Computer Numerical Control (CNC) steel turned shafts. Responsible for propelling everything from automobiles to wind turbines, these precision-made components lie at the heart of almost every major industry today.

The Intricacies of CNC Steel Turning

The sophistication of CNC technology lies in its precision. The process is initiated by feeding a precise digital blueprint into a computer connected to a CNC machine. This blueprint outlines every minute detail of the product to be created. This pre-programmed profile stands as a design prototype to guide the machine in the intricate process of turning raw steel into a high-quality, fine-tuned steel shaft.

CNC turning leverages the power of cutting tools that slice away unnecessary elements, making the process highly efficient and accurate. By rotating the steel workpiece at varying speeds, the machine has the capability to cut it in symmetrical manner around its axis. It is this precision and symmetry that form the cornerstone of tasks which demand strict engineering tolerances such as creating steel shafts.

The beauty in the process of CNC turning does not lie in its ability to achieve extraordinary precision alone, but also in its time and cost effaciousness. By decreasing wastage and increasing productivity, it ensures manufacturing projects remain within budget while maintaining high-quality outputs consistently.

Diverse Applications of CNC Turned Steel Shafts

The central role that steel turned shafts play in industries throughout the world is a testament to their versatility and flexibility. In the automobile industry, these shafts serve as critical components in engines, gearboxes, and axles, thereby directly impacting vehicle performance. The aerospace industry also puts great trust in the resilience of these shafts, where they contribute towards the functionality of turbines and jet engines.

Beyond their dominance in transportation, steel turned shafts can also be found in the heart of power plants, where they assist in generating electricity. From miniature sizes in electronic devices like computers and music systems to enormous ones within huge industrial setups, the scope of these CNC turned products is indeed commendable.

Delving into the Future

Looking at the present scenario, the utilization of CNC technology in manufacturing steel turned shafts has shown a consistent upward trend in terms of adoption. With industries all the time striving for higher quality, greater efficiency, and better cost-control, it is set to grow even more prominent.

Meanwhile, this technology isn't limited to just steel. Opportunities are being explored with other metals and alloys, too. Advancements such as Multi-Axis CNC machines are providing fresh avenues for exploration. These machines can perform intricate functions on several axes simultaneously, promising better precision and more complex outputs.

Industry 4.0 is all the rage today, and with the advent of technologies such as Internet of Things (IoT) and Artificial Intelligence (AI), CNC machining is set to take leaps into startling innovations. It implies the increase in automation of sophisticated machines, predictive maintenance, and even more efficient production processes.

With such exciting prospects on the horizon, the rise and evolution of CNC turned steel shafts seem inescapable. Their relevance in many industries, their wide-ranging applications and the technological advancements influencing their production are indicators of a promising future. Respect for such industrious, yet delicate piece craftmanship is truly deserved, as they continue to quietly yet confidently revolutionize the realm of precision engineering.

cnc steel turned shafts

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
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