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Mastering the Art of CNC Dual Turn Lathes: A Comprehensive Guide

In the world of manufacturing technology, Computer Numerical Control (CNC) machinery stands out as a sophisticated tool used to achieve precise, repeatable results in a variety of crafting applications. One specific type of CNC machinery 〞 the dual turn lathe 〞 is exceptional in its ability to cut and shape materials with distinct accuracy and full automation. This blog post will delve into the complexities, benefits, and applications of the CNC dual turn lathe to illuminate readers on its practical implications in the manufacturing sector.

An Introduction to CNC Lathes

Before comprehending dual turn lathes, the basic concept of CNC lathes should firstly be grasped. CNC lathes, essentially, are modern versions of traditional lathes that leverage numerical controls to manipulate machine tools. Through precise instructions input into the machine, a solid block of material on the lathe is cut, shaped, drilled, or grinded to produce a symmetrical object about an axis of rotation.

Dual Turn Lathes: Doubling Efficiency

In high production environments, dual turn lathes eclipse their traditional counterparts. As the name suggests, dual turn lathes encompass two independent turrets capable of being run on either side of a machine. This dual setup optimizes productivity as it enables the completion of two separate operations on the same piece simultaneously. Imagine the potential productivity boost that can be harnessed when outputs can be doubled in the same period!

Applicability of the Dual Turn Lathe

Across diverse manufacturing scenarios, dual turn lathes are demonstratively instrumental. In the automotive industry, their high-speed, precision machining abilities make them ideal for creating components like brake drums and rotors. In the metal furniture sector, these lathes swiftly craft identical parts, while in the aerospatial sector, they support the fabrication of parts with exacting requirements.

Benefits of Dual Turn Lathes

What truly sets dual turn lathes apart from the rest are its benefits. Production efficiency is certainly topmost, but other advantages follow closely. Operational consistency, for example, is paramount in a realm where uniformity is often necessary. Through automated controls and dual operations, every output produced is symmetrical to the last. Additionally, the minimized human intervention reduces the room for errors. Economic benefits, too, are remarkable. Regular costs of running two different machines are slashed, and even energy costs are lowered via the streamlined process.

The Future Is Dual

With the march of time and tech, dual turn lathes are positioned to lead manufacturing into a future of ever-looming deadlines and cost-efficiency demands. Mastering the art of CNC dual turn lathes may sound complex, but its payoff in terms of productivity and precision is undeniably desirable. In exploring the systems, we begin to understand why the manufacturing world values them - they represent an amalgamation of precision, efficiency, and technological progress.

The practicality of CNC dual turn lathes is significant and inarguably transformative to the manufacturing industry. The coming years will undoubtedly reveal even more intriguing and innovative uses for these groundbreaking machines. Our exploration into the world of CNC dual turn lathes has only just begun, and it's an exciting journey to take part in.

Every incredible invention starts with a deeper understanding. To partake in the growth and technological progress gifted by dual turn lathes, the first step is to unravel the knowledge surrounding them – much like what we've begun in this guide. Stay tuned for future posts, where we'll dive into more advanced concepts and tips to fully utilize CNC dual turn lathes to their utmost potential.

cnc dual turn lathe

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
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