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Mastering the Art of CNC Heavy Turning Lathe Manufacturing

Introduction

The world of manufacturing and machining revolves around the elements of precision, adaptability, speed, and effectiveness. In the heart of this innovative sphere lies the CNC (Computer Numerical Control) heavy turning lathe, a revelation that has reshaped the manufacturing sector. This post delves into the craft of CNC heavy turning lathe manufacturing and the world of possibilities these machines offer.

The Realm of CNC Machines

The idea of CNC machines intertwines with concepts such as accuracy, freedom of design, automation, volume production, flexibility, and swift turnarounds. In the manufacturing industry, CNC machines are crucial for machining parts and components accurately, swiftly, and consistently. Among these machines, the CNC heavy turning lathe stands tall bearing the responsibility of carrying out high-precision, large-scale turning tasks.

Understanding the CNC Heavy Turning Lathe

A CNC heavy turning lathe is a type of CNC machine that rotates a workpiece on an axis to perform various machining operations such as cutting, sanding, knurling, drilling, or deformation. It handles large-scale tasks that involve working on heavy materials and large workpieces 〞 a feat beyond the reach of ordinary CNC machines. The 'heavy' in the name identifies the machine*s capacity to handle heavy-duty, large-scale production.

The DNA of a CNC Heavy Turning Lathe

The structure of a CNC heavy turning lathe combines a bed, a headstock, a tailstock, a carriage, and a cross-slide. The bed provides the foundation for the entire operation and ensures the machine stays level during the work. The headstock holds the work piece in place while the tailstock provides additional support. The carriage and cross-slide move the cutting tool as required.

The Making of a CNC Heavy Turning Lathe

The manufacture of a CNC heavy turning lathe is an art form that holds its roots in mechanical engineering and computer science. Manually crafting each unit requires a keen eye, exceptional skill, and many hours of labor. In contrast, automated factories need top-tier programming capabilities and meticulous testing procedures.

The manufacture begins by carving out the components of the lathe from high-grade materials such as steel or cast iron. After this, machines move in to smooth surfaces and precisely form each piece. Once the individual parts are ready, they are assembled under strict supervision to ensure heightened accuracy with a single-minded focus on precision and resistance to wear and tear.

Post this, the machine undergoes a multistage calibration process to ascertain its precision and reliability. The electronic controls are programmed, and the machine is ready to perform turning operations.

Applications of CNC Heavy Turning Lathe

From the automotive industry to aeronautics, from heavy machinery manufacturing to iron and steel industries, the CNC heavy turning lathe has proven its mettle. With this machine in place, industries can produce heavy-duty components with an incredible degree of precision, efficiency, and speed.

Embracing The Future

The CNC heavy turning lathe is an enduring testament to the innovative spirit of the manufacturing sector. It is an instrument that has eliminated barriers, amplified potential and unlocked new avenues. As manufacturing and machining continue to evolve and strengthen, we can expect a brighter future with improved efficiency, higher precision, and better designs.

In essence, the CNC heavy turning lathe is not a machine. It is an ever-evolving art form, a manifestation of human ingenuity and an extraordinary tool sculpted by state-of-the-art engineering and brought to life by the deft hands of its skilled creators.

cnc heavy turning lathe manufacturer

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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