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Mastering the Art of CNC Machining: A Comprehensive Guide to the EMCO PC Turn 55 Benchtop Machine

The world of CNC machining can be a bit overwhelming for beginners, but having the right equipment can make the learning process much more enjoyable. One such piece of equipment is the EMCO PC Turn 55 benchtop machine, a versatile and user-friendly lathe that can help you tackle a wide range of CNC projects. In this blog post, we will explore the capabilities, features, and best practices for utilizing this incredible machine.

A Closer Look at the EMCO PC Turn 55 Benchtop Machine

The EMCO PC Turn 55 is a compact, versatile, and easy-to-use CNC lathe that boasts an impressive range of capabilities. Designed with both beginners and experienced machinists in mind, this machine utilizes a windows-based control system that provides clear, detailed instructions, making it simple to program and operate.

The machine is designed to handle a variety of materials, including metals like aluminum and brass, as well as plastics and wood, making it a versatile option for both hobbyists and professionals.

Key Features of the EMCO PC Turn 55

The EMCO PC Turn 55 comes with a host of features that set it apart from other CNC lathes in its class, including:

1. Windows-based control system:The user-friendly interface makes it easy to program and operate the machine, even for those with minimal experience in CNC machining.

2. Precision ball screws:These high-quality ball screws provide increased accuracy, helping you create precise, high-quality parts consistently.

3. Powerful motor:With a spindle speed range of 0-6000 RPM, the powerful motor is capable of handling a wide variety of materials and applications.

4. Automatic tool changer:This feature allows you to easily switch between different cutting tools without having to manually change them out, saving time and increasing efficiency.

5. Compact design:The benchtop design of the EMCO PC Turn 55 allows it to fit in small workshops, while still providing the power and capabilities of a full-size lathe.

Getting Started with the EMCO PC Turn 55

Before diving into a project, it's important to familiarize yourself with your machine and ensure you have all the necessary tools and equipment. Here are some steps to get you started:

1. Set up the machine:Make sure the EMCO PC Turn 55 is securely mounted on a stable, level surface. Connect it to an appropriate power source, and gather all necessary cutting tools and workpieces.

2. Learn the control system:Take the time to thoroughly explore the Windows-based control system, learning the various menus and settings. This will make it much easier to program and operate the machine when you're ready to begin a project.

3. Practice with simple projects:Before taking on more complex projects, start with something simple to build your confidence and skill set. This could be something as straightforward as creating a basic cylindrical part with a specific diameter and length.

Tips for Success with the EMCO PC Turn 55

To get the most out of your EMCO PC Turn 55 and create high-quality parts consistently, keep these tips in mind:

1. Use the right cutting tools for the job:Different materials and applications may require specific cutting tools. Ensure you have the right tools for your specific project and that they are in good working condition.

2. Follow proper safety precautions:Always wear the necessary safety equipment, such as eye protection and closed-toe shoes. Keep your work area clean, and never leave the machine running unattended.

3. Maintain your machine:Regular maintenance, such as lubricating moving parts and inspecting the machine for signs of wear, will ensure it continues to operate at peak performance.

4. Seek out additional resources:There are many resources, both online and offline, which can help you learn more about CNC machining and improve your skills. Participate in online forums, attend workshops, or seek out other machinists in your area for guidance and advice.

With the right tools, knowledge, and determination, the EMCO PC Turn 55 can be an invaluable asset to your CNC machining journey. As you gain experience and confidence, your projects will only become more complex and impressive, and the satisfaction gained from seeing your creations take shape is truly unmatched. Happy machining!

cnc lathe emco pc turn 55 benchtop machine

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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