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Mastering the Art of CNC Precision Turned Parts Manufacturing

In the world of manufacturing, efficiency and precision are the keys to success. CNC (Computer Numerical Control) machining has emerged as a technology that holds the answer to many manufacturing conundrums. Particularly, when it comes to precision turned parts, CNC manufacturing stands unparalleled. This blog digs deeper into the arena of CNC machining, specifically targeting precision turned parts' manufacturing.

The Advent of CNC Technology in Manufacturing

The advent of CNC machinery dates back to the 1940s and 1950s when motors were first employed to control the movement of pre-existing tools. However, the manufacturing industry did not fully embrace CNC technology until the 1960s. The result was a revolution in manufacturing processes, as the advent of CNC machinery allowed a level of precision and consistency previously unattainable. This was particularly beneficial in the manufacturing of precision turned parts. The capability to build intricate parts with flawless precision and excellent repeatability has exponentially improved the quality of end products.

What are Precision Turned Parts?

Precision turned parts are components produced by machining raw materials such as aluminum, steel, stainless steel, plastic, etc., on a turning center or lathe. Each part meticulously crafted using cutting-edge CNC machines to achieve the desired dimensions. Precision turned components are common in various industry sectors like Automobiles, Electronics, Aerospace, Telecommunication, Medical, and many more.

Why Employ CNC Technology in Precision Turned Parts Manufacturing?

The main reason for employing CNC technology in precision turned parts manufacturing is its high degree of precision and automation. CNC machines utilize computerized controllers and work instructions to guide and control the manufacturing process. This minimizes manual intervention and hence human error. The precision from CNC machining, especially in creating intricate parts like gears, engine parts, or minute electronic components, is unmatched.

Another advantageous factor is the repeatability of CNC machining. In the manual production process, the consistency between parts produced can vary greatly. However, with CNC machines, the production process can be repeated thousands or even millions of times, each with the same accuracy and consistency.

Essential Features of CNC Precision Turned Parts Manufacturing

Two features are central to manufacturing precision turned parts; Multi-Axis machines and Precision measurement tools. Multi-Axis machines allow manufacturers to produce parts in a single setup and reduce the time of production. Precision measurement tools, like Coordinate Measuring Machines (CMM) and vision systems, verify measurements and confirm the part's integrity during and after the production process.

With the rise of Industry 4.0, CNC machining is becoming increasingly integrated with other smart factory technologies such as the Internet of Things (IoT), data analytics, cloud computing, and automation. These technologies serve to improve process efficiency, increase productivity, and deliver superior quality products.

Future of CNC Precision Turned Parts Manufacturing

The world of manufacturing is changing rapidly, with emerging technologies like 3D printing, robotics, and artificial intelligence poised to take centre stage. But for precision turned parts manufacturing, CNC technology holds its ground. With continuous innovations and integrations with other smart technologies, the future of CNC precision turned parts manufacturing will be more efficient, more precise, and definitely more intriguing.

In the sphere of manufacturing, the quest for perfection never ends. CNC machining and Precision Turned Parts Manufacturing, together, offer the potential to reach that elusive perfection. As we delve deeper into the fourth industrial revolution or Industry 4.0, the symbiosis of these elements is sure to deliver remarkable manufacturing milestones.

We have delved into the world of CNC precision turned parts manufacturing. This was an exploration of its journey, its importance, its key features, and glimpses of its future. We do hope it served to inform and engage you, and we're excited about delivering more insights into the fascinating world of CNC manufacturing.

cnc precision turned parts manufacturer

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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