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Mastering the Art of CNC Turned Part Manufacturing

In the realm of modern manufacturing, Computer Numerical Control (CNC) technology has revolutionized the way we produce intricate components. In particular, the sector of CNC turned parts manufacturing is experiencing an unprecedented surge of innovation. This blog post delves into this fascinating world, walking through its underlying principles, applications, and future trajectories.

The CNC Revolution: Turning Dreams into Reality

Once upon a time, manufacturing anything beyond simple shapes required a degree of craftsmanship that took years to master. With the advent of CNC technology, however, this complex manufacturing process was streamlined.

CNC turning, one of the many processes made feasible by this technology, involves the creation of custom parts by rotating a block of metal or plastic against a cutting tool, removing material until the desired shape is achieved. This enables intricate shapes and minute details to be produced with a high level of precision and repeatability.

The Mechanics of CNC Turned Parts Manufacturing

In practice, CNC turning is carried out on a machine known as a lathe, which is designed to hold and rotate the workpiece. A CAD model of the desired part is prepared and fed into the CNC lathe's computer system. This machine then translates the model into a series of movements for the cutting tool, turning the raw material block into a precision component.

One of the primary advantages of CNC turning is its scalability. While manual lathing is labor-intensive and therefore only practical for small-scale projects, CNC lathing allows for the rapid production of large numbers of identical parts. This makes it an ideal solution for industries where high volumes and precision are paramount, like aerospace and automotive.

Real-world Applications of CNC Turned Parts

CNC turned parts are everywhere around us, serving critical roles in a host of applications. Let's take motors and engines, for example. These machines comprise numerous intricate parts that need to be made to exact specifications to work effectively and efficiently, many of which are ideal candidates for CNC turning.

Likewise, in the aerospace industry, you'll find many CNC turned parts in an airplane, from the engine components and landing gear to the various knobs and dials in the cockpit. The demand for precision, coupled with the high volumes required, makes CNC turning a critical part of modern airplane construction.

The Future of CNC Turned Part Manufacturing

While the CNC turning process has already transformed numerous sectors, its influence is set to grow even more substantial. The advent of newer technologies like machine learning and artificial intelligence (AI) promises to make CNC turning more efficient, accurate, and cost-effective by leveraging these tools to predict and prevent errors, streamline the manufacturing process, and deliver more intricate parts at a rapid pace.

So, where is CNC turning headed? Well, as the world becomes more technologically driven, the applications for this manufacturing process will only become more diverse. In the medical field, for instance, CNC turning could be used to create custom-fit prosthetics. In the world of consumer electronics, it could allow for the creation of ever-smaller and more complex components.

In short, the future of CNC turned parts is incredibly bright, and it's exhilarating to consider where these advancements will take us. The possibilities are harder and harder to ignore. As the world continues to speed up, so too will the demand for faster, more efficient manufacturing processes. CNC turning stands to play a significant role in answering that demand.

cnc turned part manufacturer

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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