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Mastering the Art of CNC Turned Parts: An In-Depth Look

CNC turning has revolutionized the world of manufacturing. With its ability to deliver precision and detail beyond compare, it's become an essential tool in the creation of an array of parts - from automobile components to intricate pieces for modern appliances. In this discussion, we delve into the wonderful realm of CNC turned parts, providing an in-depth look into its benefits, applications, and the process itself.

The Secret Behind CNC Turned Parts

`Computer Numerical Control (CNC)` turning is a manufacturing process whereby a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving linearly while the workpiece rotates. Through CNC, manufacturers can command machines to produce work that is precise, repeatable, and in line with the most specific of blueprints.

This process is used to manufacture parts by cutting away material using specially designed cutting tools and drill bits installed on a high-speed, 360-degree rotating spindle. The resulting parts, known as CNC turned parts, are comprehensively used across different industries because of their high level of precision and ability to be replicated countless times down to the minutest detail.

Unleashing the Benefits of CNC Turned Parts

CNC turned parts come with several benefits. Let's explore the key advantages.

Unparalleled Precision: CNC turned parts are known for their remarkable precision. Since they are created following a program, the parts produced are identical and meet the exact measurements and specifications that the industry dictates.

Bespoke Application: CNC turning machines can be used to create parts for various applications. One-off prototypes, bespoke pieces, or large batch production components can all be crafted with CNC turning.

Waste Reduction: CNC turning contributes to low waste production. Since components are accurately cut, the risk of human error is reduced, resulting in the production of less waste material.

Quick Turnaround Time: Due to the efficiency of the CNC turning process, production time is significantly reduced. This means that large quantities of turned parts can be produced in a relatively short amount of time.

Delving into the Applications of CNC Turned Parts

From aerospace to automotive; electronics to medical; and defense to marine sectors, CNC turned parts are omnipresent. The aerospace industry uses these parts in the manufacturing of complex components like pistons, cylinders, or propellers.

The automotive industry also benefits from CNC turned parts, using them in the fabrication of gearboxes, engines, and steering components. Electronics companies use these parts in any number of appliances, while the medical industry relies heavily on the precision provided by parts for essential life-saving equipment, surgical devices, and much more.

Mastering the Process

CNC turning involves a few significant steps. First, the design is created using Computer-Aided Design (CAD) software. Once the design has been established, the computer can then control the lathe or mill to meticulously cut and shape metal, plastic, wood, or stone.

The beauty of the process is that once a design has been entered into the CNC system, it can recall that design whenever necessary. This ability to store and recall designs have allowed manufacturers to create complicated pieces faster and more efficiently, making CNC turning a much more time-effective option for production.

CNC turning stands as an epitome of technological advancements, proving that machines now have the capability to create, and recreate, with accuracy that could only have been dreamt of in years gone past. The turned parts that are produced so craftily by a computer program hold great significance in our lives because almost all the differents tools, machines, and technologies that we are surrounded by are somehow made using these parts.

From the clock on your wall to the car you drive, CNC turned parts play a significant role in our day-to-day life. Understanding their production process not only gives us a glimpse into the intricate workings of these items but also aids in appreciating the modern manufacturing marvels that produce them.

cnc turned part

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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  • Q3.What Is Your Production Capacity?
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