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Mastering the Art of CNC Turning and Cutting Machine

In the realm of manufacturing and production, efficiency, precision, and consistency are paramount. Among the myriad of tools available to achieve these, the CNC (Computer Numerical Control) turning and cutting machines stand out. They embody the perfect blend of technology and innovation for the fabrication of components. Let's delve deeper into how they've revolutionized the manufacturing industry.

The Confluence of Technology and Precision - CNC Machines

CNC turning and cutting machines are essentially tools controlled by computer programming inputs. Unlike conventional manual control lathes, they stand out for their precision and ability to mass-produce components with minimal variations. The codes and instructions passed onto these machines via relevant software dictate the production process, thereby providing a high degree of control over speed, positioning, coordination, feed rate, and other crucial aspects.

In the CNC turning process, the piece of material to be machined is held in a chuck while the cutting tool moves towards it, ultimately removing material until the desired size and shape are achieved. This process is vastly used for producing parts with cylindrical profiles.

The CNC Universe – An Array of Applications

CNC turning and cutting machines boast of a wide range of applications across various industries. They form the backbone of manufacturing units and are instrumental in industries like Aerospace, Petroleum, Automotive, and more.

Imagine, for example, the intricately designed wheels of your luxury cars or detailed structural components of an aircraft; these are possible due to advanced CNC machines. Even in industries such as jewelry and dental, CNC machines play a vital role.

CNC Machines and Mass Production – A Match Made in Industrial Heaven

If mass production caters to quality and consistency, CNC machines are the ultimate tool. Whether it's producing a batch of 100 or 100,000, CNC machines follow the same set of instruction every time, thereby resulting in parts that are nearly identical.

Consider an automotive part production company - producing thousands of identical components is a daily routine. The margin for error is almost zero. They need identical parts, and they need them fast. Enter CNC machines.

Key Factors to Consider while Implementing CNC Machines

Implementing the CNC process can be a challenging task initially and require significant investments. However, the long-term benefits make it worth your while. Here are a few factors to keep in mind:

Training:Even though these machines are automated, they require skilled individuals for execution and decision-making.

Maintenance:Though these machines are durable , they do need regular maintenance to ensure a consistent level of precision and efficiency.

Materials:Not all materials are compatible with CNC machines. Hence, it is essential to understand the durability and strength of the materials you intend to use.

Every tool has its potential, and harnessing it effectively is the demand of the dynamic manufacturing industry. CNC turning and cutting machines, with their blend of high precision and consistent results, have become an integral part of this industry. It's quite clear, the future is already here and is being shaped by the relentless hum of the CNC machines.

While embracing these technologies might seem daunting initially, the rewards in the form of production efficiency, precision, and profitability are profoundly significant. Remember, a leap of faith into the world of CNC machines today could mean a multitude of opportunities tomorrow.

In the world of fabrication and manufacturing, CNC turning and cutting machines aren't merely a trend, they are the future. The fascinating amalgamation of technology and machinery, they continue to catalyze advancements in multiple industries, shaping our world as we know it. Armed with the knowledge about CNC machines and their mesmerizing capabilities, perhaps you too will be inspired to dive into the world of automation and precision.

cnc turning and cutting machine

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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