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Mastering the Art of CNC Turning Centers with ACE: Unlocking Your Production Potential

Introduction

Computer Numerical Control (CNC) turning centers have revolutionized the manufacturing industry by providing precise and automated machining solutions. By employing these advanced technologies, ACE has become a leading brand in the world of CNC turning centers. This blog post will delve into the art of utilizing ACE CNC turning centers for optimal efficiency and productivity. In addition, we will uncover various benefits, tips, and different styles for achieving your production goals.

The ACE Advantage

ACE CNC turning centers stand out from the competition by offering state-of-the-art designs, high-quality components, and exceptional precision. The benefits of incorporating ACE into your production process are numerous – let*s look at some key advantages:

1. Greater Precision: ACE machines boast an impressive accuracy level, which results in superior component quality. With tighter tolerances, manufacturers can expect improved performance and a reduction in production time.

2. Enhanced Productivity: High-speed spindles and efficient tooling systems within ACE turning centers enable faster cycle times for increased production throughput.

3. Improved Flexibility: With a wide range of available tools, ACE machines cater to multiple needs and can accommodate various materials and configurations. This adaptability enables businesses to easily respond to market trends and stay ahead of the competition.

4. Reduced Waste: ACE turning centers* precision results in significantly less material waste during the production process, which benefits both the environment and the company's bottom line.

Tips on Optimizing Your ACE CNC Turning Center

To ensure maximum productivity and maintain the longevity of your ACE CNC turning center, consider these practical tips:

1. Regular Maintenance: Routinely checking and maintaining your turning center will help reduce unplanned downtime, improve machine performance, and extend the machine's life.

2. Quality Tooling: Invest in high-quality tools for your ACE CNC turning center to improve machining performance and optimize cutting conditions.

3. Feed Rate Programming: Employ adaptive feed rates to increase production rates, as well as to extend tool life and reduce tool breakage.

4. Tool Life Management: Monitor your tool life using data tracking software on your ACE CNC turning center, accurately predicting when tool replacements are necessary.

5. Monitoring and Diagnostics: Use built-in monitoring and diagnostic systems in ACE turning centers to troubleshoot any issues that may arise and promptly make necessary adjustments to maintain production quality.

Embracing Different Styles in ACE CNC Turning Centers

When it comes to operating ACE CNC turning centers, it is essential to leverage various machining styles to maximize productivity and efficiency. Some common styles include:

1. Single Spindle CNC Lathes: These machines are ideal for small to medium-sized batch production, providing quicker setup times and greater versatility in machining applications.

2. Multi-Spindle CNC Turning Centers: These more complex machines employ multiple spindles for simultaneous machining of multiple parts – an ideal solution for high-volume production.

3. Mill-Turn Lathe Combinations: These advanced CNC turning centers unify milling and turning operations in one machine, providing increased efficiency and less part handling between processes.

4. Swiss-Type CNC Lathes: This style of CNC turning center is commonly used for producing long, slender, and precise components, typical in industries such as aerospace, medical, and automotive.

5. Vertical Lathes and Vertical Machining Centers: With a vertically-oriented spindle, these machines are perfect for handling large and heavy workpieces that are challenging to manipulate with a horizontal spindle orientation.

It is evident that there is a significant potential for improving your production with an ACE CNC turning center by taking advantage of its accuracy, flexibility, and high-quality construction. By employing various machining styles and keeping these practical tips in mind, you can maximize machinery efficiency and achieve your desired production goals. Explore the world of ACE CNC turning centers and unlock the door to a new level of precision manufacturing.

ace cnc turning centers

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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