• ascnc@asianstarcnc.com

Mastering the CNC Emco Concept TURN 55: A Comprehensive Guide for Machinists

As an aspiring or experienced machinist in the world of Computer Numerical Control (CNC) machining, having an in-depth understanding of different machines is vital for your success. In this blog post, we will take a closer look at the CNC Emco Concept TURN 55, a versatile and powerful machine designed for precision and efficiency. We will explore its features, capabilities, and key considerations for maximizing its performance in your workshop.

Overview of the CNC Emco Concept TURN 55

The CNC Emco Concept TURN 55 is a high-performance, compact CNC lathe designed for delivering top-notch results in both educational environments and industrial applications. This machine boasts a modern design, advanced technology, and user-friendly software that makes it an ideal choice for machining tasks of varying complexity levels.

Key Features and Specifications

Some of the most notable features and specifications of the CNC Emco Concept TURN 55 include:

Max. swing diameter: 180 mm

Max. turning diameter: 80 mm

Max. turning length: 150 mm

Spindle speed range: 0 - 6000 RPM

Feed rate: 0 - 3000 mm/min

Rapid traverse: 6 m/min

Tool turret: 8 stations

These specifications make the Concept TURN 55 a versatile machine that can handle a wide range of applications, from small single parts to complex, intricate projects.

EMCO CAMConcept Software

The CNC Emco Concept TURN 55 also comes equipped with the EMCO CAMConcept software. This powerful, user-friendly software package enables seamless integration between CAD and CAM systems, providing a streamlined process from drawing to machining.

This software supports a wide variety of CAD file formats, including IGES, STEP, STL, DXF, and DWG, ensuring compatibility with your current design workflow. Additionally, the CAM functionality offers an extensive range of advanced toolpath generation and simulation capabilities, allowing you to preview the machining process and detect potential errors before committing to the actual cutting process.

Noteworthy Accessories and Upgrades

To further enhance the capabilities of your CNC Emco Concept TURN 55, consider investing in some of the available accessories and upgrades, including:

Hydraulic chuck

Tailstock with hydraulic quill

Bar feeder compatibility

Workpiece measurement and probing system

Coolant system upgrade

Additional tool turret

By incorporating these accessories and upgrades into your CNC Emco Concept TURN 55 setup, you can boost productivity, reduce setup times, and produce even more complex parts.

Tips for Optimizing CNC Emco Concept TURN 55 Performance

To ensure you get the most out of your CNC Emco Concept TURN 55, follow these best practices:

1. Ensure proper maintenance: Regularly check and maintain your machine to ensure optimum performance. This includes cleaning, lubricating, and inspecting components for wear or damage.

2. Adhere to tooling recommendations: Using the correct size and type of turning tools is essential for achieving the desired results. Follow the manufacturer's recommendations for tooling and tool offsets to achieve the highest levels of accuracy and efficiency.

3. Optimize programming and toolpath generation: Take the time to fully understand and utilize the capabilities of the CAMConcept software. This will help you optimize programming and toolpath generation, ultimately reducing machining times and improving part quality.

4. Implement proper workholding practices: Use the appropriate workholding methods and fixtures to securely hold your workpiece during the machining process. This will help prevent inaccuracies and unwanted movement during cutting operations.

5. Continually enhance your skills: As a machinist, continually invest in your education and skill development. Attend workshops, read relevant articles, and connect with fellow machinists in online forums to stay up-to-date with the latest techniques and best practices for operating the CNC Emco Concept TURN 55.

With this comprehensive guide at your disposal, you are now equipped to fully harness the capabilities of the CNC Emco Concept TURN 55. By following these tips and suggestions, you can master this powerful machine and enhance your machining skills, ensuring success in both educational and industrial environments. Happy machining!

cnc emco concept turn 55

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now

Tag: