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Maximizing Efficiency: CNC Precision Turning Techniques to Transform Your Production Line

In the evolving world of manufacturing and production, Computer Numerical Control (CNC) has become a vital technology that is rapidly influencing operations globally. One of the critical forms of CNC precision manufacturing is 'Turning', a process we'll delve into in this article.

Understanding CNC Precision Turning

CNC Precision Turning is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material and create the desired shape. Complicated programming isn't needed in CNC turning thanks to the advent of closed-loop manufacturing. The continuous interaction between the operator, equipment, and item being manufactured is now simpler and more precise than ever.

Unlocking the Potential of CNC Precision Turning

CNC Precision Turning is pushing the boundaries of manufacturing, creating intricate parts with extreme accuracy that were previously impossible. Components commonly manufactured using precision turning techniques include gears, shafts, and various mechanical, industrial and automotive parts. Additionally, various materials can effectively undergo the process - these range from metals, wood, and plastic to ceramics and composite materials.

The Art of Precision: Techniques in CNC Precision Turning

It's all in the detail: CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) software are critical building blocks in CNC Precision Turning. Encapsulated are some highlighting techniques:

Contour Turning: We mold the cutting device to follow a contour or a pattern, a technique often used in production of complex parts.

Form Turning: The tool is manipulated to create a shape dictated by the lathe. This is particularly suited for creating a uniform shape in high production runs.

Taper Turning: This process creates a graduation or taper in the workpiece, which comes handy while designing certain engine shafts or even baseball bats among others.

Straight Turning: This technique is focused on removing material along the entire length of a workpiece.

Leveraging CNC Precision Turning Quotes

Receiving CNC Precision Turning quotes allows us to plan and forecast the cost implied in producing a specific part or component. Quotes can range depending on the complexity involved, the materials used, quantity of production, and more. But remember, while cheaper might seem tempting, quality, precision, and industry compliance are non-negotiable priorities.

CNC Precision Turning and the Future of Manufacturing

As CNC technology advances, the opportunities in precision turning are massive - reduced human involvement, incredible precision, and complex parts that come out exactly alike, every time. Robotic CNC Turning or Live Tooling are revealing new horizons, changing the narrative, and revolutionizing the manufacturing industry.

In retrospect, the magic of CNC Precision Turning lies in the amalgamation of technology and craft. Smart software, powerful hardware, and human talent are fusing together to open a new era in manufacturing where precision is not just a term, but the core driving force behind production.

In the shifting sands of manufacturing trends and technologies, CNC Precision Turning stands as an essential pillar, transforming the landscape, one accurately rotated part at a time. After all, in the world of manufacturing, precision is the fine line between good and great.

cnc precision turning quotes

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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