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Maximizing Efficiency with 4-Axis CNC Turning Machines

With the evolving world of machinery and production technology, innovative and advanced CNC machines are becoming cornerstones of industries. Among them, a revolutionary tool named the 4-Axis CNC Turning Machine is making significant strides in diverse manufacturing sectors.

The Enigma of 4-Axis CNC Turning Machines

Modern manufacturing is replete with complex designs that demand precision, speed, and quality control. To meet these needs, 4-axis CNC turning machines provide versatility with improved production output. CNC, or Computer Numerical Control, tools are programmed with a software blueprint that dictates the movement of factory machinery and tools. The ※4-axis§ in the term refers to the four directions in which the machine can move 〞 essentially not limited to a two-dimensional plane.

Salient Features of 4-Axis CNC Turning Machines

The four-axis CNC machine has the regular X, Y, and Z axes along with an extra axis, A, B, or C, wrapped around. This extra axis works identically to the rest, and its inclusion boosts efficiency. They offer the ability to work on multiple sides of a workpiece, thus minimizing the need for multiple setups and part-handling, which directly correlates to increased productivity and efficiency.

The Power of Automation

Coupled with automation, these machines are capable of performing complex tasks like milling, drilling, and turning, simultaneously. Given their high degree of automation, 4-axis CNC turning machines can swiftly churn out intricately-designed parts with minimal human intervention.

A testament to their robustness is the significant reduction in error rate, thereby directly impacting the quality of output.

Industry Adoption and Applications

Industries ranging from automotive, aerospace, defense to medical, jewelery, and more are using these machines to their advantage. Consider this example: In the automotive industry, these machines help in creating complex pieces like crankshafts, camshafts, and pistons easily and quickly due to their ability to rotate the part on multiple axes.

And it's not just the large industries. Small businesses and hobbyists too benefit from the 4-axis CNC machines owing to their efficiency and precision.

Training and Skill Set

Operating 4-axis CNC turning machines requires specific skills, but that doesn*t mean it is only meant for the experts. With appropriate training, businesses can upskill their employees to use these machines better. This would not only improve their technical skill set but also enhance the overall productivity of the business.

Safety Considerations

Lastly, safety should always be one's concern when it comes to running heavy machinery. 4-axis CNC turning machines, although a great asset, need to be handled with caution. Proper safety protocols should be in place to prevent accidents.

The 4-axis CNC Machine: A Game-Changer

4-Axis CNC machines are game changers, boosting productivity, reducing error and reshaping industries. As technology continues to evolve, these machines will become even more vital. They are not just a boon to the big players, but to anybody who wants to streamline their production line and make it more efficient.

Without any doubt, 4-axis CNC turning machines are a testament to the incredible progress the manufacturing industry continues to make.

4 axis cnc turning machine

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
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