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Maximizing Production Efficiency with a Precision CNC Turn-Mill Machining Center and Gear Hobbing Capabilities

Introduction

In today's manufacturing world, the need for cutting-edge technology, particularly in the areas of precision and efficiency, is imperative. Companies that operate at the forefront of innovation require technologies and processes that streamline their manufacturing capabilities, while minimizing production time and maximizing cost-efficiency. One such technology taking the world by storm is the precision CNC turn-mill machining center with gear hobbing capabilities. This article will explore the reasons why this innovative technology is so sought after in the manufacturing space, and how it can significantly impact your production output.

The Potential of Turn-Mill Machining Centers

Turn-mill machining centers offer a unique solution to manufacturers who wish to optimize their production processes while maintaining high levels of product quality. These devices are known for their incredible precision, which is essential in producing even the most intricate of parts. By combining both turning and milling operations, turn-mill machining centers streamline the manufacturing process and save manufacturers valuable time and resources.

In addition to these benefits, the integration of gear hobbing capabilities offers manufacturers the ability to create highly accurate gears and other similar components, thereby opening up new possibilities for industrial applications. With the expanding demand for gears in industries like automotive, aerospace, and robotics, the added gear hobbing functionality further elevates the value of turn-mill machining centers for manufacturers looking to stay ahead of the curve.

The Benefits of CNC Technology

Computer Numerical Control (CNC) technology plays a pivotal role in enhancing the performance and capabilities of turn-mill machining centers. CNC technology allows operators to automate and control a wide range of manufacturing processes with high levels of precision and accuracy. By leveraging the power of advanced software and computer-based systems, production processes can be expedited, and errors can be minimized.

With CNC technology at its core, the precision CNC turn-mill machining center eliminates the need for manual intervention during the production process. This results in the reduction of human error and significantly boosts efficiency. Moreover, CNC technology enables the production of complex, multi-geometry components with unparalleled consistency.

Gear Hobbing Capabilities

One of the most striking features of the precision CNC turn-mill machining center is the inclusion of gear hobbing capabilities. Gear hobbing is a specialized process that involves cutting gears by rotating a cutting tool known as a hob against a workpiece. This process is highly effective in producing gears with complex tooth profiles and high levels of precision.

The incorporation of gear hobbing within a turn-mill machining center allows manufacturers to produce high-quality gears with unparalleled efficiency, opening up avenues for new and improved industrial applications. Given the growing reliance on gears within various industries, the gear hobbing capabilities of turn-mill machining centers have become a pivotal selling point for manufacturers and companies alike.

Real-Life Applications

The precision CNC turn-mill machining center with gear hobbing capabilities has numerous potential applications across various industries. Some examples of these applications include:

1. Automotive Industry: With the rapid evolution of automotive technology, the demand for high-precision gears and components is on the rise. Turn-mill machining centers can offer automotive manufacturers the ability to produce gears for engine components, transmissions, and other vital systems within vehicles.

2. Aerospace Industry: Precision engineering is a hallmark of the aerospace industry, necessitating the use of advanced manufacturing technologies. The CNC turn-mill machining center can meet these stringent requirements by producing gears and components for aircraft engines, landing gear systems, and other critical aerospace applications.

3. Robotics: As robotics technology continues to advance, the need for highly accurate gears and components is paramount. Turn-mill machining centers offer robotic manufacturers the ability to produce gears for actuators, joint assemblies, and other vital parts that make up robotic systems.

4. Medical Devices: Precision in medical device manufacturing is of utmost importance in ensuring quality, safety, and performance. Turn-mill machining centers play an essential role in the production of gears and components for prosthetics, surgical tools, and other specialized medical equipment.

Taking Production to the Next Level

Manufacturers who invest in precision CNC turn-mill machining centers with gear hobbing capabilities can reap the rewards of cutting-edge technology and streamlined production processes. By equipping themselves with the tools necessary to produce high-quality gears and multi-geometry components, manufacturers can level up their production capabilities- breaking into new markets and empowering their growth in an increasingly competitive industry landscape.

a precision cnc turn-mill machining center with gear hobbing capability

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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