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Navigating the Intricacies of CNC Machining Turning Parts Shaft

In the bustling world of modern manufacturing, CNC machining proves a steadfast ally, robust enough to withstand the test of time and flexible enough to adapt to an array of applications. CNC machining turning parts, specifically shafts, are the unsung heroes of various industries, riveting the world of manufacturing and design with their precision, performance, and practicality.

Introduction to CNC Machining

CNC Machining or Computer Numerical Control is the manufacturing process where pre-programmed computer software dictates the movement of factory tools and machinery. This technology can be applied to carry out a plethora of complex processes, including routing, milling, and turning.

While we are discussing its applications, it is rather indispensable to highlight one fundamental item - the shaft. Shafts are machine components that rotate and transmit power from the engine to the component that requires the power.

The Art of Turning Shafts

CNC Turning is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material and create a precise part. A noteworthy application of CNC turning is to create shafts - components that are pivotal in many types of machinery across various industries, including automotive, aerospace, and construction.

Shafts are manufactured in several shapes and sizes, and the turning process accurately provides this versatility. CNC turning operates on the principle of rotary cutting. The shaft, kept in position by the chuck, rotates at high speeds, and the single point cutting tool incrementally removes the unwanted parts; a precise cylindrical shape is created.

Benefits of CNC Machining Turning Parts shaft

There are plenty of reasons why CNC machining is the go-to method for developing proud shafts. Let's delve into some of its numerous benefits:

Precision and Accuracy

CNC Machining is known for its precision. Since it is a computer-controlled process, the chances of errors are minimal, and the repetition of high precision work is made possible.

Flexibility

CNC Machining can produce a wide array of shaft designs with varying complexities. Whether you need a simple shaft or a complex shape, CNC Machining can fabricate it with absolute ease.

Cost-Efficiency

Automating the turning process reduces manual labor, translating into cost savings. Apart from cutting costs, the speedy operation also means that manufacturers can meet production targets quicker while maintaining a high-quality output.

Quality and Consistency

The controlled nature of CNC machining ensures high-quality parts. Additionally, CNC machines can work tirelessly around the clock, producing identical parts, emphasizing consistency.

Understanding Quotes for CNC Machining Turning Parts Shaft

When one requires to get shafts manufactured, it is pivotal to understand how quotes are generated for the same. The cost of a CNC Machining project would usually depend on:

1. Raw Material: Depending on the type of metal or polymer you choose, prices can fluctuate.

2. Design Complexity: More complex geometries need special tooling or longer machining times, which can drive up the cost.

3. Quantity: The higher the batch size, the lower would be the unit cost.

CNC machining turning parts shaft carries the torch that illuminates the technological advances in the manufacturing field. The onus of educating others about this amazing technology and its applications also increases alongside these developments. So, let our adventure into learning and understanding more about CNC machining Turning parts shaft and its relevance across industries continue.

In our journey forward, let's appreciate this technology's intricate art, learn about its nuances, explore its potential, and celebrate its undeniable influence in shaping our world.

Understanding the art and science of CNC machining can open up a myriad of possibilities, so let's keep fueling the fire of knowledge and innovation. Here's to the power of manufacturing in propelling us towards a future teeming with precision, performance, and possibilities!

cnc machining turning parts shaft quotes

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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