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Optimizing Aluminum 7075 Production through CNC Turning

In an evolving manufacturing landscape, advanced production methods such as CNC turning play a crucial role. This piece provides in-depth insights into the value of this technology, specifically in producing Aluminum 7075 items. We will also explore the practical applications of this type of aluminum, and the overall edge CNC turning offers in meeting and exceeding industrial needs.

Aluminum 7075 and CNC Turning: A Powerful Combination

Aluminum 7075, revered for its high strength, light weight, and resistance to corrosion, is commonly used in highly stressed, aircraft, and defense components as well as general mechanical applications. The material's inherent properties easily pair with the CNC turning process to create precise, efficiently produced pieces.

The Details: What is CNC Turning?

The term 'CNC' stands for Computer Numerical Control, implying that a computer program is applied in directing the machine's actions. As a subtractive manufacturing process, CNC turning involves rotating a part at high speeds and bringing in a cutting tool to trim away material. Ideally, this process leaves a finished part with the proper dimensions.

The Versatility of Aluminum 7075

The strong yet lightweight nature of Aluminum 7075 has seen it find an extensive range of applications. In the aircraft industry, it is used to construct components subjected to high stress. Defense applications also rely on Aluminum 7075, where it's used in the design of firearm suppressors, making the most of its excellent durability. In construction and transportation, it's featured in structures that demand strength with minimal weight. Thus, manufacturing entities within these sectors could significantly benefit from CNC turning factories that specialize in Aluminum 7075.

CNC Turning Machine: A Game Changer

Adopting CNC turning in manufacturing Aluminum 7075 components brings several benefits:

1. Efficiency:CNC machines streamline the manufacturing process. The software can control multiple axes simultaneously, allowing intricate cutting work to be carried out much faster than manual processes.

2. Consistency:For manufacturing entities engaged in large volume production, replicas of components need to be identical to ensure uniform functionality and quality. Manual production could yield minor variances, but CNC turning guarantees exact replicas, offering unmatched consistency.

3. Flexibility:The machine's software can be reprogrammed to design different parts, enabling the production of various wares from Aluminum 7075 without needing different sets of machinery or tools.

Broadening Applications with CNC Turned Aluminum 7075

Modern CNC turning factories are innovating to broaden the applications for Aluminum 7075. They continually refine their strategies to harness technological advancements, embrace changing industrial requirements, and face the challenges of an ever-dynamic market head-on. Therefore, CNC turning is less a trend and more a permanent pillar in modern manufacturing.

The mention of the future brings us to the topic of sustainability – an essential consideration as global concerns about environmental conservation grow. Luckily, Aluminum 7075, being non-toxic and highly recyclable, echoes the green commitment, and factories using CNC turning are quick to spot and seize such ecology-friendly opportunities.

Staying Ahead of the Curve with CNC Turning

In summarizing, CNC turned Aluminum 7075 stands center stage in various industries, a testament to the combined strengths of a superior material and advanced manufacturing processes. Therefore, whether one's goals are linked to innovation, productivity, or propelling into new markets, CNC turning factories can provide the requisite springboard. Remember, the savviest manufacturers are those who keep their fingers on the pulse of evolutions in manufacturing technology – and their eyes on the future.

P.S. Normally, this is where we would conclude our discussion. However, let's say instead that this is where we lay the groundwork for future explorations into the potential and promise of CNC turned Aluminum 7075. Therefore, consider this not the end, but a pause before we delve deeper in future posts. The journey towards mastering aluminum 7075 production through CNC turning continues!

aluminum 7075 cnc turning factory

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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