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Optimizing Efficiency with Brass CNC Turning Parts in Manufacturing Process

From the minuscule components in a watch to the massive machine parts that make our everyday life comfortable, CNC turning plays an important role in producing precision parts. Here, we particularly focus on the use of Brass, a metallic alloy renowned for its outstanding machinability, in CNC turning.

Understanding The Basics

Computer Numerical Control (CNC) turning is a well-acclaimed manufacturing process in which a rod of material is gradually whittled down to a finished product by a series of precise cutting tools. Brass, a superb conductor of heat and electricity with excellent corrosion resistance, seems just the right material served on a silver platter for a process as quintessential as CNC turning.

Unveiling The Potential of Brass

Brass, as a machinable alloy, emboldens the CNC turning prospects multifold. While steel and aluminum have their specific utilities, brass comes with its own set of irreplaceable advantages.

Excellent Machinability: Brass ranks highest in terms of its machining characteristics. Lesser wear on tools translates to extended life of expensive cutting inserts. Moreover, the smooth cutting action results in excellent surface finishes, reducing the necessity for secondary operations.

Corrosion Resistant: Brass parts can withstand challenging environmental conditions, including exposure to moisture and corrosive substances. Such resilience makes brass parts ideal in marine, medical, energy, and chemical industries.

How Brass Enhances The CNC Turning Process?

Brass CNC turning, as compared to other materials like Aluminium or Steel, can ramp up production rates and streamline operations. The brass machining process reduces cycle times by about 3 times, thereby amplifying productivity by a substantial margin. It's almost like hitting two birds with one stone: increased efficiency and optimized expense.

Versatility of Designs

Brass opens up a broad realm of possibilities in design, which makes it a chosen material for decorative parts and components. Owing to its flexibility, brass can be shaped into nearly any form, which allows manufacturers a great deal of freedom when drafting and bringing fresh designs to life.

Applications of Brass CNC Turning Parts

Brass CNC turning parts have a wide array of applications in several industries. In the electrical industry, brass parts are essential due to their excellent electrical conductivity. Similarly, they are leveraging gains in the plumbing industry with their corrosion-resistant properties.

Impact on Environment

The manufacturing process of brass is said to have less environmental costs as compared to several other metals utilized in the industry. A major part of the brass that is used industrially is recycled, which not only reduces cost but also decreases environmental impact. This makes brass a green and sustainable choice for manufacturers.

Future Prospects

With advancements in technology, the horizon of Brass CNC turning seems promising. Assessing the manifold benefits it brings to the table, the adoption of brass is likely to proliferate across industries. As we stride ahead in the era of automation, the demand for precision parts will only continue to escalate, firmly securing the place of brass in the CNC turning world.

Brass*s intrinsic properties combined with CNC turning poses a promising scope to the manufacturing market. Brass provides all the flexibilities that any manufacturing unit could ask for. With a promise of a versatile range of product features and better productivity, Brass CNC turning looks like a success mantra: a success mantra for improved efficiency, reduced costs and larger profits. With every proven merit, Brass CNC parts are slowly but surely revolutionizing the manufacturing industry.

Remember, progress lies not in enhancing what is, but in advancing toward what will be! Isn't it time to explore the brilliant potential of Brass CNC turning?

We all should commend the power of brass in manufacturing excellent and precision parts in every walk of life. From gears, nuts, bolts, to automobile parts and even to the minute parts in musical instruments, brass has indeed provided the best footing in CNC turning practice. Great days are indeed ahead for Brass CNC turning parts as it continues to shine with prominence and precision in the manufacturing sector.

brass cnc turning part

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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