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Perfecting Camera Components: The CNC Turning Revolution

Photographic technology has come a long way since the early days of handheld cameras. From film to digital and now to advanced mirrorless systems, cameras have evolved to capture stunning images in ever-improving resolutions. At the core of this technology are well-crafted components that allow cameras to function with precision and efficiency. One of the manufacturing processes that have revolutionized the production of these critical camera parts is CNC turning.

In this blog post, we will explore the world of CNC turning and how it is shaping the future of camera components, offering endless possibilities for photographers and filmmakers.

The Art of CNC Turning

Computer Numerical Control (CNC) is a manufacturing process that utilizes computer software to control the movement of machine tools involved in the creation of intricate parts. In CNC turning, a lathe holds and rotates the workpiece, while a fixed cutting tool shapes the material into the desired form. The beauty of CNC turning is its ability to achieve extreme precision and tight tolerances. By automating the process, manufacturers can create complex parts on a consistent basis without compromise.

Camera Components and CNC Turning

There are several elements of a camera that benefit from the precision and efficiency offered by CNC turning. Let's take a closer look at some of these components and how CNC machining contributes to their improved functionality.

Lens Mounts

The lens mount is the interface between the camera body and the optical lens. It is critical to achieving a secure fit while maintaining a high degree of precision in the alignment of the lens with the sensor. The slightest deviation in alignment can lead to undesirable optical aberrations and degraded image quality. CNC turning ensures perfect concentricity between the mounting surfaces, guaranteeing precise alignment and secure attachment of the lens.

Aperture Control Rings

Aperture control rings are used in manual focus lenses to adjust the aperture size, which determines the amount of light entering the camera. With CNC turning, it is possible to produce finely machined control rings that provide a smooth operation, allowing the photographer to make precise adjustments with ease. This level of control is crucial, especially in low light situations where accurate exposure is essential.

Camera Bodies

CNC turning is also employed in shaping camera bodies, particularly for high-end models that require durable and lightweight materials such as aluminum alloys. By utilizing CNC machining to fabricate camera bodies, manufacturers can create accurate fits and intricate structures that contribute to improved functionality and aesthetics. With tailored surfaces to accommodate buttons, dials, and connection points, a CNC-machined camera body provides an ergonomic design that ultimately enhances the user experience.

Stabilizers and Gimbals

Camera stabilizers and gimbals rely on finely tuned balance and precision bearings to provide steady shots, especially during motion capture. CNC turning is essential in creating these high-precision components. For instance, CNC-machined bearings can be held to very tight tolerances, enabling accurate alignment and minimal friction between moving parts. This results in smoother stabilization and cleaner shots for photographers and videographers alike.

Tripods and Support Systems

In addition to the camera components themselves, CNC turning is also employed in the production of tripods and support systems. Tripod legs, ball heads, and quick-release functions require accuracy and durability so that they can withstand the test of time while providing the photographer with reliable support. CNC machining contributes to achieving these characteristics by producing components with tight tolerances, enabling a secure fit and smooth operation for the user.

The Future of Camera Components and CNC Turning

As camera technology advances, so too does the demand for precise and reliable components. CNC turning offers many advantages for the production of camera parts, particularly in terms of precision, consistency, and the ability to create complex geometric shapes. As more manufacturers turn to CNC machining to meet these demands, we can expect to see innovative designs and enhancements in the realm of photographic equipment.

In closing, the CNC turning revolution has undoubtedly paved the way for groundbreaking advancements in camera technology and will continue to shape the future of incredible visual experiences.

cnc turning camera components

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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