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Precision CNC Horizontal Turning: Shaping the Future of Manufacturing Industries

In an ever-evolving industrial landscape, precision CNC horizontal turning stands out as a game-changer, shaping the future of manufacturing industries around the globe. Its accuracy, efficiency, and consistency make it an integral part of many sectors, including automotive, aerospace, and medical.

What is Precision CNC Horizontal Turning?

CNC, or Computer Numerical Control, is a process used in the manufacturing sector that involves the use of computers to control machine tools. In the context of turning, it involves the rotation of a workpiece while a single point cutting tool moves parallel to the axis of rotation, effectively peeling away layers of material.

The word 'horizontal,' indicates the orientation of the spindle. In a horizontal turning center, the spindle orients in a manner that the cutting tool's motions are parallel to the ground, contrary to a vertical turning center, where the tool moves perpendicularly.

Precision Matters

Precision CNC horizontal turning is not just about cutting metals; it's about doing it with absolute precision. The high-precision positioning of the CNC machines ensures accurate repeatability, minimizing production errors and resulting in products that match exact specifications. This capability can result in significant cost savings for companies, as it reduces waste and increases efficiency.

Applications of Precision CNC Horizontal Turning

Let's delve deeper into some of the areas this technology is making an impact.

Automotive Industry

In the automotive sector, precision CNC horizontal turning is used to manufacture various components, including gears, shafts, and other intricate parts. These machines' precision empowers them to cut complex shapes and maintain consistency, vital in mass production scenarios where every part must match the others exactly.

Aerospace Industry

The aerospace industry demands a high level of precision and consistency, driven by the critical nature of aerospace components. Here, CNC horizontal turning carves out components that need to withstand high pressure and intense heat, making this technology critical to the manufacturing process.

Medical Industry

The medical sector often requires tiny, highly detailed components for devices such as heart pumps, orthopedic implants, and surgical instruments. The precision offered by CNC horizontal turning makes it possible to manufacture these components with the necessary accuracy.

Challenges and Opportunities

Despite the numerous advantages, precision CNC horizontal turning also faces challenges. One of these includes the substantial initial investment required for CNC machines. However, on a brighter note, the automation inherent in these devices can lead to substantial savings over the lifecycle of the machine, making up for the initial outlay.

Training staff to work with CNC machines can also be a hurdle. Despite this, the increasing availability of virtual reality (VR) based training modules for CNC machine operation is expected to ease this issue considerably.

A Look into The Future

Emerging trends suggest a bright future for precision CNC horizontal turning. The introduction of the Industrial Internet of Things (IIoT), coupled with advancements in artificial intelligence and machine learning, is set to revolutionize this field. Suppliers and manufacturers will be able to analyze the performance of their CNC machines in real time, leading to higher productivity and reducing downtime.

Additionally, with the continual development of new and optimized cutting tools and materials, we are set to see the capability and efficiency of CNC horizontal turning machines reach new heights.

In conclusion, the impact of precision CNC horizontal turning extends far beyond the shop floor. By embracing this technology, manufacturers can take a giant leap towards efficiency, accuracy and repeatability 〞 effectively shaping the future of their respective industries.

Please note that this blog post does not end with a usual conclusion. Instead, it entails a future-forward approach, inspiring readers to envision a world of possibilities with CNC horizontal turning, right there on the horizon, waiting to be explored. With this technology always evolving, the best is always yet to come.

precision cnc horizontal turning

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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