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Revolutionizing Industries: The Rise of Precision CNC Turned Components

Introduction

As technology evolves, industries continue to push the envelope when it comes to producing high-quality components for various applications. One such innovation, taking manufacturing to new heights, is Computer Numerical Control (CNC) machining, which has revolutionized the production of precision turned components. This blog will delve into the world of precision CNC turned components by exploring their emergence, advantages, and how they are transforming numerous sectors.

The Emergence of Precision CNC Turned Components

Before the advent of CNC machining, industries relied on manual intervention and limited automation when manufacturing components. Although this method yielded functional results, it presented several challenges, including human error, limited precision, and slow production times.

The introduction of CNC machining changed the game. CNC machines are automated and controlled by computers, which not only reduce the likelihood of human error but also significantly boost efficiency and precision. As a result, industries ranging from automotive to aerospace began adopting CNC technology for their production needs, leading to the rise of precision CNC turned components.

Advantages of Precision CNC Turned Components

Precision turned components manufactured using CNC machines offer immense benefits compared to manually produced components:

Unparalleled Accuracy

CNC machines can consistently create highly precise components with tight tolerances. This elevated level of accuracy is critical in industries like aerospace and medical, where even a slight discrepancy can lead to catastrophic consequences.

Larger Production Volume

CNC machines are capable of operating around the clock without the need for human intervention. Consequently, they can produce components in larger quantities with shorter lead times. These machines can repeat the same process multiple times without compromising on quality or precision.

Material Flexibility

CNC turned components can be made from a diverse array of materials, including metals, plastics, and even wood. This versatility allows manufacturers to choose the most appropriate material for a given application, ensuring that components will be both durable and functional.

Reduced Waste

CNC machines are highly efficient and can minimize material waste by optimizing the production and cutting processes. This efficiency contributes to a more environmentally friendly manufacturing approach and reduced overall production costs.

Design Flexibility

Using CAD/CAM software, engineers can design intricate and complex component shapes that would be challenging or impossible to produce by hand. Once designed, CNC machines can bring these intricate designs to life, advancing industries by leaps and bounds.

Transforming Industries with Precision CNC Turned Components

The rise of precision CNC turned components has touched numerous sectors, driving advancements and innovation. Some key industries benefiting from this technology include:

Aerospace

Accuracy and reliability are crucial in the aerospace sector, where reducing weight while maintaining strength is a priority. Precision CNC turned components can be made of lightweight, durable materials with tight tolerances, catering to aerospace industry needs.

Medical

Medical and surgical tools need to be meticulously crafted to ensure patient safety and a successful outcome. CNC machines can produce high-quality, precision turned components ideal for these applications while complying with stringent medical industry standards.

Automotive

As vehicles become more advanced, the demand for intricate, precision components has risen. CNC machines can produce these detailed, reliable parts at high volumes required by the automotive industry.

Oil & Gas

With complex drilling and exploration equipment, the oil and gas industry requires high-quality precision turned components that can withstand harsh conditions. CNC machines can produce these components using suitable materials that can endure extreme environments.

A Future Defined by Precision CNC Turned Components

As the demand for precision and efficiency in manufacturing grows, industries will increasingly rely on precision CNC turned components to remain competitive. With CNC technology advancing at a rapid pace, the potential for further benefits and innovations remains limitless. Industries that embrace and implement these advancements will find themselves at the forefront of progress, leading the charge into an ever-evolving future.

precision cnc turned components

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
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