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Revolutionizing Industries with CNC Turned Spare Parts Manufacturing

Over the past few decades, CNC turned spare parts manufacturing has emerged as a game-changer in the world of industrial production due to its inherent precision, consistency, and increased productivity.

Manufacturing industries have always sought ways to enhance their operations to gain competitive advantage, and Computer Numeric Control (CNC) technology has proven to be a groundbreaking solution.

Embracing The CNC Revolution

In the past, manual lathe operations were the go-to for spare parts production. This, however, posed various challenges such as inconsistent outputs, extensive labor, and increased margin for human error. The advent of CNC technology has turned the tables by offering automated, precise, and consistent results - the attributes that are at the heart of CNC turned spare parts manufacturing.

What was once complex and time-consuming manual lathe work has now been transformed into a technologically advanced production process. CNC turned spare parts manufacturing has proven its relevance and value across a myriad of industries, from automotive to aerospace and everything in-between.

CNC Turning Process: Breaking it Down

CNC turning, essentially, is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material and create the desired shape. This process of &turning* makes it possible to create intricate shapes and designs that would be almost impossible with manual operations.

The highlight of CNC turned spare parts manufacturing process lies in its automation. The entire process is computer-controlled - the machines are programmed with CNC machining language (G-code) that controls all features like feed rate, coordination, location, and speeds. With CNC machining, the computer can control exact positioning and velocity, resulting in a high degree of precision and repeatability, unhindered by human error.

The Impact of CNC Turned Spare Parts Manufacturing

CNC turned spare parts manufacturing has a monumental impact on industries. Its benefits range from improving production speed and volume, providing precision and consistency, to reducing labor costs and human error.

In the automotive industry, CNC turned parts like gears, shafts, and fixtures are manufactured with high precision, improving overall vehicular performance. In the medical field, CNC manufacturing aids in producing surgical equipment with utmost accuracy.

The aerospace industry too benefits immensely as CNC technology aids in manufacturing complex geometries and high-precision components essential for aerospace applications. The advantages extend to fields as diverse as agriculture, construction, and electronics.

Introduction of CNC Turned Parts into Business

Incorporating CNC turned spare parts manufacturing into a business can lead to significant growth and development. Streamlined production, reduced labor, and high precision parts are just some of the reasons motivating businesses to adopt this technology.

Transition to CNC technology requires an initial investment for machinery and software, and training personnel to operate CNC machines. However, the long term benefits of increased production, precise and consistent output, and reduced labor costs far outweigh these initial investments.

Bringing on the CNC revolution in your business is a step towards embracing the future of industrial production. Advancements in CNC manufacturing technology continue to surface, promising a future where possibilities for efficiency and precision in production are boundless.

As we delve deeper into this field, the immense potential of CNC turned spare parts manufacturing continues to unfold. As industries strive to achieve precision and efficiency, the prominence of CNC turned spare parts manufacturing is only set to increase in the upcoming times.

Through this journey from traditional lathe operations to CNC turned spare parts manufacturing, a new benchmark for what's possible in industrial production is set. A benchmark that not only meets the rigorous demands of modern industries but also paves the way for what's next in the realms of production efficiency and precision.

cnc turned spare parts manufacturer

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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