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Top CNC Lathes for Hard Turning: A Comprehensive Guide

Hard turning is a process that involves the removal of material from a workpiece using a single-point cutting tool on a CNC lathe. This process is used to enhance the surface finish, achieve tighter tolerances, and reduce the need for grinding or other finishing operations. When it comes to hard turning, selecting the right CNC lathe is crucial for efficiency and precision. In this article, we will discuss various CNC lathes that excel in hard turning applications and explore their advantages and features.

Introducing the Top CNC Lathes for Hard Turning

1. Okuma LU3000 EX

The Okuma LU3000 EX is a high-performance CNC lathe that offers excellent accuracy and repeatability for hard turning applications. This machine features a compact and rigid design, which minimizes thermal deformation and vibration. With its two spindle configuration, the LU3000 EX provides simultaneous machining, reducing cycle times and increasing productivity.

Key features include:

Powerful, high-torque spindles for efficient cutting performance

Superior thermal stability for consistent accuracy

OSP-P300 control system with easy-to-use interface

A variety of modular tooling options for customization

2. Haas ST-10

The Haas ST-10 is an entry-level CNC lathe designed for the hard turning of small to medium-sized workpieces. It features a compact footprint, making it suitable for shops with limited space. With its 6,000 RPM spindle and high-torque drive system, the ST-10 provides excellent cutting performance.

Key features include:

12-station turret for increased tool capacity

Compact footprint for easy integration into existing workflows

Hardened and ground tooling for precision cutting

Intuitive Haas control system for streamlined operations

3. DMG MORI NLX 2500

The DMG MORI NLX 2500 is a versatile CNC lathe designed for hard turning, milling, and drilling applications. It features a robust, box-in-box construction for optimal rigidity and accuracy. The NLX 2500 is equipped with a high-performance spindle and built-in motor turret for increased productivity.

Key features include:

High-speed spindle with 5,000 RPM capability

12-position turret for versatile machining

CELOS control system for easy programming

Integrated motor turret for powerful milling and drilling performance

4. Mazak Quick Turn 200

The Mazak Quick Turn 200 is a compact, high-performance CNC lathe designed for hard turning applications in medium to large-sized parts. It features a robust design and a high-speed spindle for efficient cutting. The Quick Turn 200 also offers Mazak's Mazatrol SmoothC control system, which simplifies programming and ensures optimal performance.

Key features include:

High-speed spindle with 5,000 RPM capability

12-station turret for versatile tooling options

Mazatrol SmoothC control system for ease of use

Rigid guideways for enhanced accuracy and stability

5. Doosan Puma 2100

The Doosan Puma 2100 is a high-speed, high-precision CNC lathe designed for hard turning applications. It features a built-in spindle and high-rigidity roller guideways for improved performance and accuracy. The Puma 2100 is compatible with a wide range of tooling options, making it a versatile choice for various machining applications.

Key features include:

4,000 RPM spindle for powerful cutting performance

12-position turret for increased tool capacity

Robust roller guideway design for enhanced rigidity

Fanuc control system for user-friendly operations

Selecting the Right CNC Lathe for Your Hard Turning Applications

When looking for the best CNC lathe for hard turning, it's crucial to consider your specific requirements, such as workpiece size, production volume, and budget. Factors, such as spindle speed, turret capacity, and control systems, can also impact machine performance and should be evaluated in your decision-making process. By carefully considering these factors, you can select the right CNC lathe that will efficiently and precisely meet your hard turning needs.

In summary, the Okuma LU3000 EX, Haas ST-10, DMG MORI NLX 2500, Mazak Quick Turn 200, and Doosan Puma 2100 are top CNC lathe options for hard turning applications. All these machines offer excellent performance, precision, and versatility, making them ideal choices for various hard turning requirements. By understanding the features and capabilities of each machine, you can make an informed decision and invest in the best CNC lathe for your needs.

best cnc lathe for hard turning

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
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