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Top-tier Techniques: Mastering the Art of CNC Turning Aluminium Parts Manufacturing

When it comes to precision machining, CNC turning is often a process that takes the spotlight. As aluminium parts manufacturers, it's integral to understand this technique, the precision it offers, and the potential it brings to the table. This blog will delve into the world of CNC turning 〞 highlighting its surge, worth, and use, specifically in chiselling out aluminium parts with precision.

Enter the World of CNC Turning

Firstly, let's decipher this acronym - CNC, which stands for Computer Numerical Control. So, CNC turning, then, is a manufacturing procedure in which bars of aluminium material are held in a chuck and rotated while a tool is fed to the piece to remove material and create the desired part.

This technique is incredibly efficient, operating on a controlled machining process. Primarily, the removal of material from the outer diameter of an aluminium piece achieves a cylindrical shape by using cutting tools.

The Reign of Aluminium in Manufacturing

Aluminium, the third most abundant element in the Earth's crust, is a favourite in the world of manufacturing. Its extraordinary properties - lightweight, durability, corrosion resistance, and excellent conductivity - make it the material par excellence in various sectors, with transportation, aerospace and construction taking the lead.

The impressive malleability of aluminium allows it to be effortlessly rolled into thick plates, thin foils, and, of course, converted into any shape possible through the magic of CNC turning, providing manufacturers with a comprehensive suite of opportunities waiting to be utilised.

The Unification of Aluminium and CNC Turning

Now, why is CNC turning so popular in cahoots with aluminium? Well, the answer is simple; it offers unparalleled precision, consistency, and speed. Because of these benefits, manufacturers can produce complex and intricate parts that would otherwise be nearly impossible manually.

Beyond the edges of some of these technicalities, CNC turning procedures allow for a high speed of production, optimising the process to save valuable resources while increasing productivity.

Aluminium's natural workability makes it exceptionally suited for CNC machining processes. It's sturdy yet malleable, allowing the CNC machines to carry out their tasks without meeting too much resistance, reducing wear and tear on the tools and machines over time.

A Dive into CNC Aluminium Turning Techniques

But how about the precise techniques involved? One common method when it comes to CNC aluminium turning is 'roughing*. This process involves removing the bulk of the waste material to create a general shape very quickly. The 'finishing' process then covers the more intricate details.

Another method is 'contour turning' – a technique used to create complicated, regular shapes, like cones or threads. The most intensive CNC turning technique is perhaps 'hard turning', which is used instead of grinding processes for parts that require a very high level of surface finish and hardness.

The Impact on the Global Manufacturing Scene

As the demand for bespoke, intricate components increases across industries such as automotive, aerospace, and electronics, the role of CNC aluminium turning has simultaneously become progressively important in modern manufacturing.

Faster, stronger and more efficient products are now possible, all thanks to the evolution of CNC technology and the abundance of materials like aluminium. The combination of technical capabilities, the availability of such malleable materials, and emerging global market needs has created an optimal junction for CNC turning and aluminium to rise in demand - not just as separate entities, but as a powerful pair set to reshape and reform the face of manufacturing.

It is with no doubt that the potential for CNC turning in the aluminium parts manufacturing landscape is not only making its impact felt but carving a distinct niche. With the ever-evolving technology and consistent innovation, the roles and applications of CNC turning are bound to get even more comprehensive, prolific and influential 〞 a watchful eye, indeed, on the future of manufacturing.

Every process holds its own charm, and with CNC turning and aluminium, it's all about continuous evolution. The powerful blend of a malleable material and a precise, rapid method of machining all in the same room is indeed the manufacturing scenario we all had been waiting for, and it's right here - building, turning, shaping and moving the world onwards, to unmatched accuracy and precision.

cnc turning aluminium parts manufacturer

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

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    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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