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Ultimate Guide to Aluminium CNC Turned Parts Manufacturing: Process, Benefits, and Applications

The rapid growth of technology has made it possible to produce complex and intricate parts quicker than ever before. Aluminium CNC turned parts are among those components that play an essential role in a wide range of industries. In this blog post, we aim to provide you with a comprehensive guide on aluminium CNC turned parts manufacturing, its process, benefits, and applications.

What is CNC Turning?

CNC (Computer Numerical Control) turning is a manufacturing process where a cutting tool is moved in a linear motion, while the workpiece rotates about its own axis. This process can be carried out on various materials, including aluminium, which is known for its excellent strength-to-weight ratio, corrosion resistance, and ease of machining.

How Does the CNC Turning Process Work?

The CNC turning process starts by designing a 3D model using CAD (Computer-Aided Design) software. The 3D model is then converted to CNC code, which is fed into the CNC machine. The machine reads these instructions and executes the turning operation using a cutting tool. The workpiece is clamped on the machine's spindle, which rotates it at high speeds, while the cutting tool removes material to create the desired part's shape.

Benefits of Aluminium CNC Turned Parts Manufacturing

Aluminium CNC turned parts offer numerous benefits, making them an attractive option for many industries. Some of these benefits include:

1. High precision and accuracy: CNC turning machines can achieve tight tolerances and create highly complex geometries, ensuring superior-quality parts with minimal errors.

2. Scalability: CNC turning is highly flexible, enabling manufacturers to produce small or large quantities of parts without sacrificing precision or quality.

3. Speed: Thanks to the automation of the CNC turning process, production times are faster compared to traditional machining methods.

4. Cost-effectiveness: CNC turned parts often have lower production costs due to reduced labor requirements and minimized material waste.

5. Customization: CNC turning enables the creation of bespoke parts tailored to meet specific requirements.

Applications of Aluminium CNC Turned Parts

A myriad of industries relies on aluminium CNC turned parts to manufacture their products or equipment. Some prominent applications across various sectors include:

1. Aerospace: Aluminium aerospace components are lightweight, strong, and corrosion-resistant, making them ideal for aircraft frames, engine parts, and landing gear systems.

2. Automotive: Aluminium CNC turned parts can be found in engines, transmission systems, and suspension components. Aluminium components are appreciated for their lighter weight and better fuel efficiency.

3. Electronics: Aluminium is used in the production of heat sinks, enclosures, and various electronic components due to its thermal conductivity and electrical insulation properties.

4. Medical: Aluminium parts are used in the manufacturing of surgical instruments, medical equipment, and implantable devices due to their biocompatibility and corrosion resistance.

5. Construction: Aluminium components are used in fa?ade systems, window and door frames, and other structural elements owing to their durability and weather resistance.

Choosing the Right CNC Turned Parts Manufacturer

When looking for a reliable aluminium CNC turned parts manufacturer, consider the following factors to ensure the best results and a successful partnership:

1. Experience: The manufacturer's experience in the industry will speak volumes about their ability to produce high-quality CNC turned parts.

2. Capacity: Evaluate whether the manufacturer has the capacity to produce the required volume within your specified timeline.

3. Quality assurance: A reputable manufacturer will have a robust quality control system in place to ensure that your parts meet specific industry standards and requirements.

4. Technology: The latest CNC machines and tools, coupled with skilled engineers and operators, are crucial for the accurate and efficient production of aluminium CNC turned parts.

5. Communication: Open communication and transparency throughout the production process is an indicator of a reliable and trustworthy manufacturer.

Finally, it's important to remember that the success of any project involving aluminium CNC turned parts relies on the collaboration between the client and the manufacturer. By choosing a reliable, experienced, and skilled aluminium CNC turned parts manufacturer, you can ensure that your products or equipment meet the highest industry standards and stand out in today's competitive market.

aluminium cnc turned parts manufacturer

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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