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Understanding the Advanced Capabilities of CNC Horizontal Turning Centers

The manufacturing industry has experienced a significant transformation over the years, primarily driven by innovation in technology. Central to this change is the role of Computer Numerical Control (CNC) machines – particularly Horizontal Turning Centers. These sophisticated machines are becoming sound investments for manufacturers across the globe.

Before delving deeper into the subject, it's crucial to clarify one point: What is a CNC Horizontal Turning Center, anyway? A CNC Horizontal Turning Center is a modern machine tool that uses computer numerical control to automate a variety of tasks that traditionally required human intervention. Such tasks include cutting, drilling, knurling, and sanding of workpieces. This machine has its cutting tools arranged in a horizontal fashion, a characteristic that differentiates it from its counterpart known as the Vertical Turning Center.

Why Horizontal Turning Centers?

Horizontal Turning Centers have been gaining spotlight in the manufacturing ecosystem - and for good reason. Their design gives them certain inherent advantages over vertical turning centers or traditional lathe machines. The key ones include:

1. Efficiency: The horizontal alignment of the spindle allows for uninterrupted operation. This is because it does not have to fight gravity to discharge chips, unlike the vertical counterparts. This gravitational advantage also extends to the tools and the workpiece, which means less fatigue on the machine over extended periods.

2. Flexibility: These machines provide additional axes of movement, which allow for more complicated and precise formations. The horizontal design also makes multi-facing machining practical, increasing overall productivity.

3. Accuracy: CNC control results in high precision and repeatability of the product output, a coveted advantage in any manufacturing environment.

How is the future shaping up for CNC Horizontal Turning Centers?

Moving ahead, Industry 4.0 technologies such as IoT and AI will play an increasingly significant role in the future of CNC Horizontal Turning Centers. Integrated with sensors to collect data while at work, these machines can offer real-time insights into the manufacturing process. This information can then be analyzed and leveraged to enhance performance, productivity and safety in the facility.

AI-powered predictive maintenance can use the collected data to predict potential breakdowns and suggest preventive maintenance. This not only prevents costly downtime but can also extend the machine's life. Additive manufacturing, also known as 3D printing, could complement traditional manufacturing techniques, providing even more possibilities for complexity and precision.

The role of CNC Horizontal Turning Center manufacturers

Players in the technology manufacturing industry have a critical role to play in the evolution of CNC Horizontal Turning Centers. Manufacturers are expected to focus on innovation, including the development of machines that are faster, more accurate, and efficient. The machines will also need to be integrated seamlessly with cloud technology, AI, and other modern tech interfaces.

Finally, another priority for manufacturers will be to make these machines as user-friendly as possible. This will involve developing intuitive interfaces, offering robust training for users, and providing around-the-clock responsive support.

Embracing CNC Horizontal Turning Centers can help organizations future-proof their manufacturing processes. This is the path to increased efficiency, accuracy and competitiveness in a rapidly changing industrial landscape. In the quest to better understand and leverage these machines, the role of manufacturers, users, educators, and policymakers cannot be overstated. The journey from understanding to full-scale implementation may be complex〞it is undeniably promising as well.

cnc horizontal turning center manufacturer

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
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