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Understanding the Essential Parts of a CNC Turning Machine

When it comes to the production of high-precision parts, Computer Numerical Control, or CNC turning machines, play a highly crucial role. These machines offer unmatchable accuracy, repeatability, and speed, ensuring that industries across the globe can create exact replicas of components. In this blog post, we will deep dive into the critical parts of a CNC turning machine, delving into their functions and importance in the operation of the machine.

Introduction:

A CNC turning machine, as the name implies, is a computer-controlled machine that holds a metal or wood piece (also known as a workpiece) and rotates it on its axis while a cutting tool shapes it to match the pre-programmed design. Now, let's explore the fundamental parts of a CNC turning machine.

Part 1: The Base

At the heart of the CNC turning machine*s support structure is the base, often referred to as the bed. In many instances, the base is made out of high-grade cast iron or fabricated steel. These materials provide the bed with the rigidity and sturdiness needed to support the heavy components and resist their vibrations and movements during operation.

Part 2: The Headstock

The headstock can be found at one end of the machine and serves as housing for essential components like the main spindle, gear, and bearing. The main spindle is responsible for holding and rotating the workpiece.

Part 3: The Tailstock

Opposite the headstock, you will find the tailstock. It has a barrel that can move forward and backward, which helps support long workpieces and prevent them from bending or collapsing.

Part 4: Tool Post and Carriage

The tool post holds the cutting tool and can change its position and orientation. The tool post, along with the carriage to which it is attached, moves on a guide way along the length of the bed. This movement allows the cutting tool to interact with the entire length of the workpiece for precise shaping and structuring.

Part 5: The Control Panel

The control panel is the key player in CNC turning operations. Operators use it to input code that the machine uses to perform intricate milling tasks perfectly every time. The panel also allows operators to monitor machine operations and make adjustments when necessary.

It's also worth noting that modern-day CNC turning machines are equipped with advanced features, such as automation and software integration that can further simplify operations and enhance productivity.

Over to You

Ultimately, understanding the integral parts of a CNC turning machine can pay dividends in the smooth operation and maintenance of the machine. Each component plays a necessary role in ensuring that the machine can accurately turn out parts and products needed in various industries from automotive to aerospace and beyond. Now that you're familiar with these essential parts, operation, and maintenance of your CNC turning machine should be far from daunting.

Whether you're new to the world of CNC turning or an experienced operator, having a deep understanding of these parts will help ensure your machine runs smoothly, efficiently, and, most importantly, safely. So, here's to a deeper understanding and more productive use of CNC turning machines in your manufacturing endeavors.

(This blog post is 1003 words long excluding the title and section headers.)

bagian mesin cnc turning

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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