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Understanding the Power of CNC Heavy-Turning Lathe Machines for Advanced Manufacturing

When you think of a manufacturing and machining facility, the first piece of equipment likely to come to mind is the CNC lathe machine. Known for its versatility, Computer Numerical Control (CNC) lathe machines are fundamental in industries demanding high precision, such as automotive, aerospace, defence, electronics, energy, and more. These machines offer a host of benefits for heavy-duty cutting operations - thus, this blog will focus on CNC Heavy Turning Lathe Machinesand their role in fostering advancement in manufacturing.

A Glimpse Into the CNC Turning Process

To better understand the CNC heavy-turning lathe machine, it's crucial to grasp the concept of the turning process. Turning is a machining method wherein a cutting tool, typically non-rotary, undertakes a linear motion while the workpiece rotates. The technique's simplicity, speed, and efficiency render it indispensable in manufacturing facilities.

The CNC Advantage

CNC lathe machines bring automation into the picture. With pre-programmed computer software dictating the machine's movement, CNC equipment delivers exceptionally high precision and consistency in output, superior work quality, reduced cycle times, and minimized human intervention. The CNC advantage is particularly pronounced in heavy turning wherein the machine handles big, bulky components efficiently and consistently.

CNC Heavy Turning Lathe Machines: The Workhorse of Manufacturing Industries

Now, let's take a more in-depth look at the heavy-duty variation of CNC lathe machines. These are typically larger, built for rigorous operations, cutting large blocks of materials, including steel, titanium, and other hard metals. They usually feature a solid construction, with a bed and base made of high-grade cast iron to absorb vibrations during heavy-duty turning operations.

To complement the robust construction, CNC heavy-turning lathe machines come equipped with a powerful spindle motor that delivers high torque at low RPMs, ensuring effective heavy turning even at slow speeds. Some advanced models also include an integrated cooling system to prevent the machine from overheating during intensive operations.

Another notable aspect of these machines is the accuracy and precision they offer. With computer-controlled operations, they can achieve machining accuracies of up to 0.001mm. This precision is invaluable to industries like aerospace and defence, where even the tiniest of inaccuracies can lead to catastrophic failures.

Adapting to the Future of Manufacturing

The future is here with Industry 4.0 revolutionizing the manufacturing sector. Smart CNC heavy-turning lathe machines are becoming increasingly common. Equipped with sensors and connected to the Internet of Things (IoT), these intelligent machines can monitor and record performance data, detect potential issues ahead of time, and predict maintenance needs, thereby maximizing productivity and reducing downtime.

Moreover, the CNC heavy-turning lathe machines' versatility is seen in hybrid models that combine turning and milling functions, providing a complete machining solution within a single setup. This hybrid approach allows for costs and time efficiencies, key in high-volume manufacturing environments.

In the ever-evolving manufacturing landscape, CNC heavy turning lathe machines stand tall as paragons of precision, power, and productivity. With constant innovation, these workhorses of the industry continue to push the boundaries of what is possible in manufacturing. By embracing these advanced tools, businesses can not only keep pace with their competition but even gain a significant advantage in terms of quality, efficiency, and output.

Thank you for embarking on this exploration of CNC heavy-turning lathe machines. Keep your eyes on this space for more insights into the fascinating world of advanced manufacturing machinery. Until next time, let*s keep turning the wheel of innovation together.

cnc heavy turning lathe machine

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
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