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Understanding the Versatility and Efficiency of the BLM E-Turn CNC Tube Bender: A Comprehensive Guide

Introduction

Over the past few decades, the manufacturing industry has evolved at an incredible pace. Enabled by advancements in automation and computer numerical control (CNC) technology, factories today are capable of producing complex and intricate shapes and designs that were once thought impossible. One such piece of equipment that has transformed the tube-bending world is the BLM E-Turn CNC tube bender. This innovative machine is hailed for its versatility, precision, and productivity – making it an essential addition to any tube bending operation.

What is a CNC Tube Bender?

A CNC tube bender is a computer-controlled machine specifically engineered to bend tubes and pipes. These machines can work with various materials, including but not limited to metals, plastics, and composites, for a range of industries such as automotive, aerospace, construction, and more. The main advantage of a CNC tube bender is the unparalleled level of control and accuracy it offers in shaping tubes to the desired designs and specifications.

Introducing the BLM E-Turn CNC Tube Bender

The BLM E-Turn is an all-electric CNC tube bending machine with an innovative multi-stack design. This equipment has gained immense popularity among fabricators due to its exceptional versatility and performance, which ultimately translates to increased efficiency and reduced production costs.

Key Features of the BLM E-Turn CNC Tube Bender

1. All-electric operation: Unlike hydraulic tube benders, the BLM E-Turn is powered entirely by electric servomotors. This eliminates the need for hydraulic components and reduces the machine's overall energy consumption, as well as its environmental footprint.

2. Multi-stack tooling: The BLM E-Turn features a multi-stack tooling configuration, which allows it to accommodate several bend dies simultaneously – resulting in increased versatility and faster changeovers.

3. Integrated 3D visualization software: One of the standout features of the BLM E-Turn is its integrated 3D visualization software. This allows operators to visualize their designs before production begins, ensuring that the finished product meets the required specifications and reducing the need for costly trial-and-error processes.

4. Automatic bend angle control: The BLM E-Turn monitors and adjusts the bend angles automatically during operation – an essential feature that ensures consistent, accurate bending results.

5. Extensive radius capability: With its wide range of bend radii, the BLM E-Turn can handle various tube profiles and materials, making it an invaluable tool for any tube fabrication process.

Benefits of the BLM E-Turn CNC Tube Bender

1. Faster production times: The all-electric operation of the BLM E-Turn, combined with its outstanding versatility, allows it to complete bending tasks quickly and efficiently – significantly cutting down on production times.

2. Reduced energy consumption: The absence of hydraulic components in the BLM E-Turn not only makes the machine more environmentally friendly but also results in lower energy consumption – positively impacting both your carbon footprint and operational costs.

3. Higher accuracy and precision: With automatic bend angle control and integrated 3D visualization software, the BLM E-Turn delivers consistent and precise bending results – ensuring exceptional quality for your tube and pipe products.

4. Greater versatility: The multi-stack tooling configuration of the BLM E-Turn enables it to work with a wide range of tube materials, sizes, and profiles, making it a truly versatile tool for all your tube bending needs.

5. Ease of use: The user-friendly interface of the BLM E-Turn makes it easy for operators to optimize their tube bending processes, regardless of experience level.

Applications of the BLM E-Turn CNC Tube Bender

The BLM E-Turn is known to address a vast array of industries and applications due to its versatility and performance. Some of these industries include:

1. Automotive: Used for the production of exhaust systems, chassis components, fuel lines, brake lines, and engine components among others.

2. Aerospace: For creating aircraft structural components and hydraulic lines.

3. Construction: In the fabrication of structural supports, handrails, and architectural elements.

4. Furniture: Involved in the production of tubular elements for chairs, tables, and other home furnishings.

5. Medical: Utilized in the production of medical equipment such as wheelchair frames and hospital beds.

The BLM E-Turn CNC tube bender has undoubtedly revolutionized the tube bending industry with its remarkable capabilities. Manufacturers looking to improve their tube bending process for increased efficiency and accuracy should strongly consider investing in this innovative piece of technology. In doing so, they can reap the benefits of cost-effective production, enhanced product quality, and an overall streamlined fabrication process.

blm e turn cnc tube bender

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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