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Unleashing the Power of 4 Axis CNC Turner Machines: A Comprehensive View

The world of manufacturing is ever evolving, bringing solutions to complex production processes in the form of advanced machinery and equipment. Top on this list is the 4 axis CNC turner machines. These machines have reinvented precision engineering, amplifying efficiency, and productivity in remarkable ways. In this blog post, we'll journey through the incredible dimension and immense potential this machine brings to the table.

The 4 axis CNC machine is a step up from the standard 3 axis machine, introducing more flexibility and versatility in many ways. Unlike the conventional 3 axis CNC machine which operates X, Y, and Z linear axes, the 4 axis machine adds an extra axis, often referred to as the A axis. This additional axis rotates around the X-axis facilitating the machine to produce more complex shapes with high precision.

What Sets the 4 Axis CNC Turner Machine Apart?

The 4 axis CNC turner machine brings numerous benefits to your production process. It has the ability to process workpieces on four sides without having to re-fix the workpiece. This eliminates the time and possible error involved in repositioning, thereby increasing efficiency. In fact, the 4 axis CNC machine can handle multi-axis simultaneous machining, thus enhancing productivity.

Because these machines boast multi-dimensional rotation cutting, they can shape even the most intricate geometric figures - from creating spherical objects to other radially symmetric shapes. The 4 axis CNC turner machines bring to fruition the most elaborate of designs and the most intricate of products.

The Extensive Applications of 4 Axis CNC Turner Machines

The adaptation of 4 axis technology has enabled great advancements from smaller operations up to larger scale industrial productions. The ability of these machines to produce complex and precise output has found applications in many industries including medical, aerospace, automotive, and in general metalworking.

In the aerospace industry, for instance, the production of turbine parts and propellers which are naturally complex can be executed with excellent detail using the 4 axis CNC machine. Similarly, in the automotive industry, intricate parts such as engines and transmissions can be seamlessly constructed.

Even in artistry and architectural endeavours, the 4 axis machine is proven to create spectacular sculptures, carvings, and related artefacts.

Choosing and Working with a 4 Axis CNC Turner Machine

Selection of an optimal 4 axis CNC turner machine for your operations is tied to understanding your needs and the specific applications intended for the machine. Typically, these machines are specified by their travels, spindle speed, spindle power, tool storage capacity among other parameters.

Working with a 4 axis machine requires understanding and expertise in CNC codes and CAD/CAM software. The machine accepts numeric inputs in a specific format and runs on these commands to produce the desired output.

Regular maintenance is crucial since the machine's precision depends on the optimal functioning of all its parts. Keeping the machine calibrated, lubricated, and cleaned not only keeps it running efficiently but also prevents expensive repairs down the line.

Looking Ahead

When it comes to 4 axis CNC turner machines, the future is indeed promising. The innovations in this space are constantly pushing the limits. CNC machines with 5, 6 and even 7 axes are entering the market. While these machines are currently premium priced and not easily affordable for smaller businesses, the trend indicates that with time, these machines will become even more accessible.

With 4 axis technology engrained in today's manufacturing arena, we can only anticipate even greater mastery and articulation in produced parts. The future holds untold possibilities for precision engineering with continuous advancements in CNC technology. Indeed, the transition from idea to reality has never been easier.

Indeed, the 4 axis CNC turner machines are truly a marvel of the engineering world. They have redefined the manufacturing landscape by making complex designs and high precision products achievable with great efficiency. So, here's to better manufacturing and design - with the 4 axis CNC turner machine, the possibilities are endless.

4 axis cnc turner machine

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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