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Unlocking the Potential of Custom Plastic CNC Turning Services in Illinois

The landscape of manufacturing has been evolving rapidly over recent years, and one of the key drivers behind this change has been advancements in technology, particularly in the realm of computer numerical control (CNC) turning. CNC turning has revolutionized the production of custom plastic components, offering a greater level of precision, efficiency, and repeatability than ever before. In this blog post, we will delve deep into the world of custom plastic CNC turning services in Illinois, exploring the benefits they offer, the industries they serve, and the factors that contribute to their success.

The Technology Behind Custom Plastic CNC Turning Services

At the heart of custom plastic CNC turning services lies the technology that powers the process. CNC machines are controlled by computer-aided design (CAD) software, which enables the creation of highly accurate and intricate designs. The software generates a series of numerical coordinates, which are then used to guide the CNC machine as it cuts and shapes the plastic material.

One of the most notable benefits of using CNC turning technology for custom plastic manufacturing is the high degree of precision it offers. With tolerances typically in the range of +/- 0.005 inches, CNC turning machines can create parts with complex geometries and tight tolerances that would be difficult, if not impossible, to achieve through manual processes. This level of accuracy is crucial in industries like aerospace and automotive, where the slightest errors can have serious consequences.

The Versatility of Custom Plastic CNC Turning Services

The scope of applications for custom plastic CNC turning services in Illinois is vast, encompassing a wide array of industries and sectors. Some of the most common industries that rely on these services are:

Aerospace

Automotive

Medical

Electronics

Marine

Military/Defense

Telecommunications

Consumer goods

The range of materials that can be shaped using CNC turning is equally diverse, with many different types of plastic available for use, including but not limited to:

ABS (Acrylonitrile Butadiene Styrene)

Acetal (Polyoxymethylene, or POM)

Nylon (Polyamide, or PA)

Polycarbonate (PC)

Polypropylene (PP)

PTFE (Polytetrafluoroethylene, or Teflon)

This versatility makes custom plastic CNC turning services invaluable for prototyping and product development, as well as large-scale production.

The Economic Advantages of Custom Plastic CNC Turning Services

Manufacturing businesses in Illinois can enjoy significant economic benefits from using custom plastic CNC turning services, as these services enable them to optimize productivity and reduce overall costs. Since CNC machines operate with a high degree of automation, this can lead to reduced labor costs and increased throughput. The machines also produce minimal waste material, helping businesses cut their raw material costs.

Moreover, the shortened lead times and increased speed at which products can be manufactured help businesses remain agile and responsive to changing market demands. This efficiency can translate to faster time to market for new products, ensuring a competitive edge in the marketplace.

The Environmental Impact of Custom Plastic CNC Turning Services

Custom plastic CNC turning services also play a crucial role in reducing the environmental impact of manufacturing processes. The minimal waste material generated during CNC turning greatly reduces the amount of plastic waste that ends up in landfills, and the efficiency and accuracy of CNC machines mean that fewer materials and energy resources are used in the production process.

Additionally, the ability of CNC machines to cut through plastic materials with such precision allows for the design of components with thinner walls and reduced weight, without compromising their structural integrity. This reduction in material usage not only minimizes costs but also results in lower carbon emissions.

Supporting Local Industries and Boosting the Illinois Economy

By choosing custom plastic CNC turning services in Illinois, businesses can support the local economy and benefit from a more collaborative relationship with their manufacturing partners. Working with local service providers ensures shorter turnaround times, better communication, and a more streamlined supply chain, ultimately enhancing productivity and boosting profitability for all parties involved.

Final Thoughts

Custom plastic CNC turning services have revolutionized the world of manufacturing, offering unparalleled precision, efficiency, and versatility. Illinois-based businesses stand to gain an array of benefits by embracing these services, from cost reductions and increased productivity to reduced environmental impact and stronger local partnerships. The future of manufacturing lies in innovative technologies like CNC turning, and Illinois is well-positioned to capitalize on this exciting development.

custom plastic cnc turning services illinois

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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