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Unraveling the Intricacies of Brass CNC Turned Parts Manufacturing

The realm of manufacturing is ever-evolving, and at the heart of this transformation is the growing utilization of Computer Numerical Control (CNC) technology. Among all the metals manipulated using this cutting-edge system, brass stands out, hailed for its numerous properties that are beneficial to a plethora of industries. This blog post unfolds the fascinating world of brass CNC turned parts manufacturers and paints a vivid picture of how they operate, contributing significantly to different sectors with their precision-engineered components.

Brass - The Unsung Hero of Manufacturing

It's impossible to begin a discourse on brass CNC turned parts without understanding why brass is such a favored choice. This alloy, composed primarily of copper and zinc, offers exceptional machinability, resistance to corrosion, high temperature vigour, and electrical conductivity. These attributes, collectively, make brass an ideal candidate for CNC turning, resulting in highly sought-after components utilized in a multitude of sectors.

The Magic of CNC Turning

Before delving into the details of the manufacturing process, understanding the concept of CNC turning is paramount. It's a subtractive manufacturing process involving a bar of metal (in this case, brass) rotated while a single point cutting tool moves parallel to the axis of rotation, shaping the metal into complex, predefined designs with utmost precision.

Where did the CNC part come in? Well, imagine the level of perfection that can be achieved when you replace human control with a meticulously coded computer program. The components created are accurate, consistent, and high-quality. Manufacturers who harness the power of this technology are indeed redefining the boundaries of manufacturing.

Breaking Down the Process

The brass CNC turned parts manufacturing process can seem intricate but is a testament to the marvels of modern engineering. The process commences with the raw brass material, typically received as rods or bars. Once the CNC machine is programmed as per the component blueprint, the raw material is firmly secured on the chuck, a clamping device designed to hold the workpiece in place during the entire turning process.

Factors like spindle speed, feed rate, and cutting speed are adjusted according to the required design. The computer-controlled cutter then shapes the rotating brass bar, peeling off layer by layer until the desired shape is achieved. The product is then inspected for quality assurance before packing and transport.

Why Brass CNC Turned Parts Manufacturers are Crucial

CNC turned parts are integral to sectors encompassing automotive, plumbing, electronics, and architecture, among others. In the automotive industry, for instance, brass parts are used in sensors, connectors, and adaptors, further enhancing the vehicle's performance and safety aspects.

Additionally, their anti-corrosive properties make them a top pick for plumbing fixtures. In the electronics sector, these components ensure uninterrupted conductivity, which is vital for the optimal functioning of any electronic device. Similarly, in architecture, brass parts add a touch of elegance without compromising durability.

By creating such essential components, brass CNC turned parts manufacturers are contributing significantly to our lives, often unrecognized, shaping the development trajectory of numerous industries.

Towards a Brighter Future

Looking ahead, the potential that brass CNC turned parts manufacturers hold is limitless. As technological advancements in CNC machining continue to surge, these manufacturers will be able to create components that were previously unthinkable, paving the way for innovative applications and transforming the landscape across various industries.

Indeed, the brass CNC turned parts manufacturing process is not just a testament to technical progress but also a fascinating interplay of precision, consistency, and innovation. This process and the manufacturers who have mastered it play a pivotal role in shaping our world. And while we may not often acknowledge this impact, its presence is undeniably interwoven into the fabric of our everyday lives.

brass cnc turned parts manufacturers

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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