In today's high-tech world, if there's one thing that has consistently taken the manufacturing industry by storm, it is CNC (Computer Numerical Control) machining. But what exactly is it? To put it simply, CNC machining is a process used in the manufacturing sector involving the use of computers to control machine tools. Among the tools controlled by CNC are lathes, mills, routers and grinders. And today, we shine a spotlight on one key aspect of CNC: turning parts.
CNC turning is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material and create the desired shape. So, what sets CNC turning apart in the world of manufacturing?
Understanding CNC Machining Turning Parts
In the heart of CNC turning is the concept of &subtractive manufacturing*. This means that layers from a raw material or block are removed to give it the desired shape. The method is used for creating rotational, symmetrical, conical, or cylindrical shapes with various contours.
This is performed using a lathe, a tooling device that rotates a workpiece about an axis of rotation to perform various operations. In its earliest forms, humans operated lathes. However, in the modern era, CNC lathes, providing more precision, speed, and quality, have taken over.
By inputting a pre-programmed software to the machine, manufacturers can achieve a final product exactly how it was designed. This is then followed by a cutting tool that trims down the workpiece to the right size, thus creating a new object from the raw piece of material.
Why is CNC Machining Turning Integral to Manufacturing?
One of the primary reasons why CNC machining is so popular is because it provides high precision and accuracy. By using CAD (Computer Aided Design) and CAM (Computer Aided Manufacturing) software, the machines can produce parts with high accuracy and consistency, down to the smallest levels.
In addition to precision, CNC turning is efficient. With traditional machining, every new piece requires a technician*s attention. However, once the CNC turning machine program is set, it can run unaided outside regular working hours. That means you can keep production going 24/7 if needed.
The Application of CNC Turning
CNC turning has applications across a vast array of sectors. From automotive parts to intricate components of a wristwatch, from creating prototypes to full-scale production of aerospace components – CNC turning is a technology that finds itself used in a myriad of ways.
CNC lathes are also used in the manufacturing of music instruments, medical devices, and sports equipment. Industries that use the service of CNC lathes include the energy sector, defense, mechanics, and electronics, and many more.
Another fantastic advantage of CNC turning is that it can work with a wide range of materials. Whether it's metals like steel, brass, titanium, and aluminum, plastics like nylon, ABS, PTFE, or exotic materials like Inconel, Monel, and Hastelloy, CNC turning machines can work effectively with all these materials to produce high-quality products.
Diving Deep into CNC Machining: A Sample
Imagine requiring a large-scale order for an automobile part. The traditional method of getting this done would have required a significant investment in both time and human resources. With CNC turning parts, what would take weeks can now be completed in a matter of days. For instance, a job order is set up in the system, the raw material is loaded, and the computer does the rest. The operator would only need to set the machine up and load the program; the machine does the rest.
This innovation might sound abstract, so let's put it into a more understandable context.
In our next blog, we'll be unveiling a free sample of a CNC machine turning parts demonstration for a well-known car manufacturer. We'll dive into the nitty-gritty of the process, detailing every crucial point from start to finish.
Keep an eye on the blog and discover the intricacies of the world of automated manufacturing along with the power and efficiency of CNC machining. See you in our next deep dive.
cnc machining turning parts free sample