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Untapped Potential: CNC Turning and Its Impact on Brake Technology

In the world of manufacturing and design, technology is the heart of innovation. One such technology that has revolutionized various industries is Computer Numerical Control (CNC) turning. Its impact is especially significant in the realm of brake technology. This blog post will delve into this intriguing topic.

Evolution in the Manufacturing Industry

To understand the importance of CNC turning in brake technologies, it's essential to address how manufacturing has evolved. The manufacturing industry has, for decades, steadily pivoted towards automation. It provides faster production times, variability, higher accuracy, and lessens human errors. CNC turning machines, automated milling equipment controlled by a coded programmed instruction, emerged as a breakthrough in this automated revolution.

What is CNC Turning?

CNC turning is a particular type of CNC machining 〞 a process used in manufacturing that involves the use of computers to control machine tools. Tools that can be controlled this way include lathes, mills, routers, and grinders. A lathe is a machine that rotates a workpiece on its axis to perform various operations such as cutting, sanding, knurling, drilling, or deformation with tools applied to the workpiece to create an object with symmetry about an axis of rotation. In CNC turning, the CNC machine〞or specifically, the CNC lathe〞turns the workpiece in the spindle's pivotal direction, executing the cuts diligently and as per exact specifications.

CNC Turning & Brake Technology

CNC turning has a definitive role in shaping modern brake technology. The precision afforded by CNC turning has allowed the creation of brake parts that boast excellent levels of accuracy. It facilitates the production of specific brake parts, such as calipers and rotors, which require high precision for safe operation.

Brake technology has greatly benefited from the high degree of accuracy these CNC machines provide. Brake components crafted using CNC turning possess uniformity, which ensures that each part can smoothly integrate with the brake system. This uniformity significantly reduces the chances of system failure.

In addition, CNC turning allows for the manufacturing of tailor-made brake components. This capability bodes well for high-end and luxury vehicles that often require custom parts.

For instance, a common use of CNC in brake technology is making brake discs. The operation is usually carried out using a CNC lathe machine. The precision required in making such a component is paramount as any slight discrepancy can lead to brake failure, possibly leading to accidents.

The Future of CNC Turning in Brake Technology

CNC turning continues to provide immense value in the evolution of brake technology. Advancements in multi-axis CNC turning machines will likely increase the efficiency and accuracy of creating complex brake components.

Moreover, as the demand for lightweight, durable materials in vehicle construction increases, CNC turning technology will likely become even more crucial. It allows manufacturers to work with a variety of materials 〞 including high-strength, lightweight metals 〞 which traditional machines can struggle with.

In the pursuit of constant improvement within the automotive industry, there's no doubt that novel CNC technologies will continue to push the boundaries of brake technology.

Certainly, the potential for CNC turning in propelling brake and overall vehicle advancements is enormous. It is a technology that has not only advanced brake systems but continues to promise significant implications for the future of automobile safety.

While CNC turning is not the only technological factor contributing to the evolution of brake systems, its impact is undeniably immense. It has improved the efficiency and safety of brakes, and as it continues to develop, it promises to streamline the process of brake manufacturing further.

Expectantly, as we continue to embrace this technology in industries across the globe, we may see even further improvements in not only brake systems but in an array of mechanical systems that stand to benefit from the accuracy and efficiency of CNC turning. It seems the possibilities are endless with technologies like this at the helm of manufacturing and automotive progress.

And so we inch forward, propelled by consistent technological evolution, carrying a renewed sense of possibility for what might come next in the unfolding chapters of CNC turning and its impact on brake technology.

As we've seen, the relationship between CNC turning and brake technology is a dynamic one rife with potential for ongoing evolution and enhancement. It is part and parcel of the broader narrative of the integration and application of technological advancement in manufacturing and industry- an exciting saga in which we all have a stake.

Therefore, as we navigate the terrain of this technological epoch, CNC turning emerges, not just as a tool but as a transformative force, framing new horizons for safety, efficiency, and innovation in brake technology.

And for this reason alone, we remain invested in this journey, anticipating the future-in-the-making, guided by the hand of CNC precision and the promise of tomorrow's technology today.

cnc turning brake

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

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    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

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