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Unveiling The Marvels of CNC Turned Component Factories

Modern manufacturing industries have increasingly leaned towards computer numerical control (CNC) machining to fabricate complex parts. CNC turned components, in particular, have revolutionized the efficiency of these factories, especially in the development of intricate cylindrical parts. This article dives deep into the magical world of CNC turned component factories.

As a manufacturing method strong in incorporating technology, CNC turning aids in producing precision components. It involves a cutting tool following a set path dictated by computer software to remove material and provide a shape intricacy to the CNC turned parts. The level of exactness in this method is a testament to the beauty of integrating technology with industry.

Whether it's for the automotive industry, producing shafts, bushings, and vehicle parts, or the electronics sector, creating hardware, CNC turned components are integral. They help in manufacturing high-quality products with precision, consistency, and efficiency.

The CNC machine in action is an incredible spectacle. The raw material - metal, plastic, or even wood - is placed on the machine's chuck. Then, the machine spins the workpiece at high speed. Now comes the thrilling part; the cutting tool, steered by the computer software, starts cutting away the material, interpreting a programming language into mechanical motions. This automated process creates precise components within a short period.

What makes CNC turned component factories extraordinary is the repeatability and versatility they offer. With a programmed set of instructions, the machine repeatedly creates the same part without deviations. Small businesses in need of mass-produced parts find CNC turning for factories the perfect solution as it reduces labor time and manufacturing cost.

Factories can make a plethora of complex shapes and detailed components, thanks to CNC turning. Factories primarily use CNC turning for creating symmetrical or round components. From button knobs, toy parts to robotics parts, any detailed cylindrical part you can think of, more than likely, originates from a CNC turned component factory.

The precise customization potential is another face of CNC turned component factories' marvel. There's a lot less manual labor involved, which eliminates human error. It also minimizes the extensive workforce needed, thereby saving factory expenses.

Besides their functionality, the aesthetics of the products are also crucial, which CNC turning ensures. It provides a fine finish on the surface of turned components, enhancing their appearance and feel.

Factories account for potential errors in the manufacturing process through FMEA (Failure Mode and Effects Analysis). CNC turned component factories are not exempt from this. Experimentation and continuous improvement are key factors in maintaining product quality and customer satisfaction.

Embracing technology and aligning with the modern world's needs, CNC turned component factories are also making green initiatives. With power-saving machines, less waste production and recycling, these factories are marching towards sustainable practices.

CNC turned component factories are pillars of the modern manufacturing industry. By integrating technology for precision, consistency, and efficiency, they create a seamless end-to-end experience and maintain industry growth, productivity, improvement, and sustainability.

The journey through a CNC turned component factory unveils a world marinated in technology and precision. These factories are continuously transforming to house the modern world's needs and advancements. It encapsulates the essence of today's thriving industries and prescribes a path for the future of manufacturing.

Taking a step back, it's mesmerizing to observe the factory's dance as materials are sculpted into essential components. The CNC process turning raw materials into precision parts is indeed a marvel to behold and emphasizes the importance of technological breakthroughs in the field of industry.

Indeed, the profound impact of CNC turned component factories transcends the manufacturing industry. It is an epitome of technological advancement contributing to accuracy, efficiency, and the overall evolution of the modern industrial landscape.

cnc turned component factory

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
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