• ascnc@asianstarcnc.com

Unveiling the Precision: An Inside Look at CNC Turning Brake Manufacturers

In the manufacturing industry, accuracy, efficiency, and precision mark the path to success, and today, CNC Turning Brake Manufacturers shoulder this responsibility with utmost diligence. This comprehensive blog post is an exploration of the expertise it takes to create the revolutionary and state-of-the-art CNC turning brakes that industry leaders around the world rely on today.

CNC or Computer Numerical Control turning is a core function of modern manufacturing. This automated process uses computer-controlled machines for unrivaled precision in shaping materials. From minute details on small objects to necessary calibrations on larger projects, the possibilities are endless with CNC turning.

Brake manufacturers, in particular, have embraced CNC turning. These carefully calibrated machines create parts with extreme precision, playing an instrumental role in manufacturing various components of braking systems. Brake manufacturers who have adopted CNC turning have seen a substantial improvement in their productivity, accuracy, and efficiency.

However, the process of CNC turning in brake manufacturing is more than just about cutting-edge machinery. It's about the careful artistry and skill that goes into programming these machines. Every CNC turning brake machine begins with a blueprint. This is more than just a design; it's a detailed plan, a digital drafter's creation that will guide the automated tools to create parts accurately.

Behind every CNC machine is an operator, a skilled specialist knowledgeable in CAD and CAM systems. They are artisans in their own right, sculpting raw materials into mechanical pieces with near-flawless precision. The programming of CNC machines requires specialized knowledge and experience, lending to the importance of the human touch in creating these modern marvels.

Just as importantly, the role of CNC machine operators extends beyond programming. Their intricate knowledge of the process and the machine enables them to troubleshoot issues, recognize and resolve maintenance needs, and ensure consistent quality.

The integration of technology into manufacturing has required brake manufacturers to innovate and evolve rapidly. Today's CNC turning brake machines are vastly different from their predecessors, thanks to advancements in automation, robotics, and programming. Yet, even with rapid development, the requirement for precision and quality control in brake manufacturing has remained a constant touchstone, guided by the steady hand of experienced professionals.

Material choice also plays a vital role in the CNC turning process. The type of material used can vastly impact the functionality and durability of the brake parts. For example, aluminum alloys might be preferred due to their lightweight yet robust properties, while stainless steel may be chosen for its longevity and resistance to rust.

Another crucial aspect is the quality control process. No brake part leaves the manufacturing floor without undergoing rigorous checks to determine its precision, safety, and functionality. CNC machines, with their precise measurements and cuts, play an irreplaceable role in maintaining the quality and consistency of every produced part.

The world of CNC turning in brake manufacturing is a fascinating one, filled with precise machinery, experienced professionals, and continual advancements. It stands at the intersection of human ingenuity and machine accuracy. Looking forward, the evolution of CNC technology promises even more precision, automation and designs that were once thought unimaginable.

The CNC turning brake manufacturing industry is a testament to how far we have come in integrating technology into our lives, opening up endless possibilities in manufacturing. With each CNC turned part, we shape the world–not just in the brakes that bear the fruits of this work, but also in the powerful, precise technologies that drive industries towards the future. Here's a toast to the makers, the dreamers, the engineers, and everyone else in between who make this revolution possible.

cnc turning brake manufacturer

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now

Tag: