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Unveiling The Price Spectrum Of CNC Turned Components

In today's highly dynamic manufacturing terrain, CNC turned components have established themselves as pivotal elements. These precision parts, fabricated through the cutting-edge Computer Numerical Control technology, are indispensable for a spectrum of industries. From automotive and aerospace to construction and electronics, CNC components bolster efficiency, finesse, and productivity. But, what about the costs? This question echoes in the chambers of every industry seeking to tap into the potential of CNC machining. In this blog, we'll delve into the detailed pricelist, evaluating the economic feasibility of employing these components.

A Glimpse Into CNC Turned Components

Before we jump into pricing, let's first understand the product at hand. CNC turned components are precision parts that are fabricated by removing material from a workpiece while it is turning on an axis. The numerically controlled interface ensures high levels of consistency and precision, making it the go-to choice for high-demand industries.

The Direct Influence of Material Choice

At the most fundamental level, the material selected to create the CNC turned components directly impacts the total cost. The common materials employed range from Aluminium, Brass, Copper, and Stainless steel to plastics like ABS, Polycarbonate, Nylon and more. Their price varies, with metals generally being more expensive than plastics.

Machine Time and Cost Per Hour

The cost of operating a CNC machine per hour is another significant factor that feeds into the final price. The composite cost of machine setup, operation, programming, and maintenance are evaluated on an hourly basis. This envelopes tooling costs, production runs, and the overall duration to produce the machined components.

Post-Processing and Finishing Requirements

After the initial production phase, the pieces often require further refining, including deburring, tapping, painting, anodishing, or coating. These processes levy extra costs on the final price tag of CNC turned components.

Scaling And Quantity

The number of components needed plays a vital role in determining the total expenditure. Opting for a small batch or prototype can be more expensive per unit than bulk production due to the cost and time involved in setting up for production.

Customization And Complexity

Complex or customizable components that require intricate designs, undercuts, or special features can escalate the costs, given the increase in production time, specialized tooling, and labor required.

Now, to shape all these components into a coherent pricelist would depend drastically on the specific requirements of the CNC machined component. However, one can expect an average range somewhere between $50 to $150 per hour of CNC machine usage, coupled with material cost starting from $10 for common ABS plastic to about $80 for a stainless steel variant, per pound.

Moreover, investment in post-processing could add anywhere from 20% to 50% to your component costs. Keeping in mind that all these figures could be lower for large scale production or higher for highly intricate components with advanced material types, users should get a customized quote based on their individual requirements.

However, it's not just about the cost. The true value proposition of CNC turned components lies in the guarantee they extend 〞 the pledge of precision, quality, and consistency, invaluable for any industry. In the larger scheme of things, the investment in CNC turned components can lead to significant savings in labor, time, and materials, without compromising on the product's quality.

The world of CNC turned components is complex and fascinating, varying across different inputs and requirements. The given information provides a rough estimation of the pricelist and factors affecting it. But always remember, each project carries its unique cost-element. Therefore, it is highly recommended to request a custom quote from your manufacturer considering your project specifics. Happy machining!

cnc turned components pricelist

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
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