• ascnc@asianstarcnc.com

Insight Into the Intricacies of CNC Turning Aluminium Parts Factory Operations

The alchemy of CNC turning has revolutionized the aluminium parts manufacturing industry. With CNC (Computer Numerical Control) technology, factories can produce intricate designs with high efficiency and accuracy unprecedented in previous eras. This blog will unearth the fascinating operations in a CNC turning aluminium parts factory.

A Dive into CNC Turning Process

CNC turning is a tooling process where raw material, in this case, aluminium, is held in a chuck while a cutting tool shapes it by removing excess material. CNC machines control the entire machining process, enabling operators to achieve symmetrical parts with detailed features.

Aluminium, due to its unique properties – exceptional conductance, lightness, and resistance to corrosion, is commonly used in industries such as aerospace, construction, transportation, and electronics. CNC machines help transform these aluminium pieces into functional and aesthetically appealing pieces.

The Dance of Precision in CNC Turning

In a CNC turning aluminium parts factory, precision rules the roost. The CNC turning process is renowned for its ability to deliver high-accuracy parts by maintaining tight tolerances. CNC machines follow detailed digital templates to execute cuts, ensuring that each part mirrors the last, maintaining consistency across multiple pieces.

Meeting the Demand with Efficiency

CNC turning aluminium operations are not just about precision. They're also about efficiency. These factories can produce large quantities of aluminium parts within tight deadlines, owing to the operational efficiency provided by automation. Speed and efficiency are the cornerstones of these factories providing them with a competitive edge.

How CNC Turning Aluminium Parts Factories are Embracing Sustainability

In congruence with global trends, aluminium parts factories are incorporating green initiatives into their operations. They keep their environmental footprint to a minimum by optimizing their processes and recycling scrap material. Aluminium's recyclability makes it a sustainable choice for many industries.

Safety and Training in CNC Turning Aluminium Parts Factories

Safety is paramount in factories. CNC turning factories deal with high-speed, high-temperature operations, and operators need to follow strict safety measures. Regular training sessions are integral to equip the workforce with the necessary skills and information to handle the machinery safely.

Workers are trained to manage CNC programming and operation, read and interpret blueprints, understand quality control procedures, and grasp CNC machine maintenance basics. This comprehensive training approach ensures minimal workplace accidents and maximum productivity.

Innovations in CNC Turning Aluminium Parts Factories

Technology in CNC turning is ever-evolving. Today, innovations such as CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) software are crucial components in CNC turning factories. They aid in designing complex aluminium parts and instructing the CNC machines, respectively.

CNC machines have also embraced IoT (Internet of Things) for real-time monitoring of operations. This IoT integration facilitates predictive maintenance, reducing downtime and unexpected failures, leading to improved efficiency and minimized production costs.

The journey through the operations of a CNC turning aluminium parts factory reveals a complex ballet of precision, efficiency, safety, and innovation, all bound together by technological prowess. It showcases how these factories are consistently raising the bar in aluminium parts manufacturing, promising even further progress in the future. Let's continue to witness this evolution as we move towards an exciting future in manufacturing.

cnc turning aluminium parts factory

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now

Tag: