• ascnc@asianstarcnc.com

The Evolution of CNC Turning in Copper Parts Manufacturing

CNC turning is a vital manufacturing process in modern industry, particularly in the production of copper parts. The versatility, precision, and efficiency offered by computer numerical control (CNC) machines have revolutionized how we manufacture components. Within this rapidly progressing field, copper presents unique advantages and challenges, as it is an exceptionally soft and malleable metal. This blog will delve into the critical role of CNC turning in copper parts factories.

Turning Back the Dial: Tracing the History of Turning Processes

Before diving into the digital era, it is essential to understand the historical context of turning in manufacturing. This process essentially involves a workpiece being rotated or "turned" around a cutting tool, a technique that predates even the Industrial Revolution. Advancements in technology and metallurgy ushered in more advanced and precise lathes over time.

Innovation Milestone: The Emergence of CNC Turning

The manufacturing industry experienced a seismic shift with the advent of CNC turning technology. Suddenly, complex designs could effortlessly be accurately replicated, delivering unparalleled consistency, speed, and precision. Instead of spending countless hours manually adjusting machine controls for different parts, programmers could now input commands directly into a computer system linked to the machine.

Focus Material: Copper in the Manufacturing World

Among the many materials used in parts factories, copper stands out owing to its unique properties. Noted for its impressive thermal and electrical conductivity, copper is widely used in various industries such as electronics, construction, transportation, and energy. The metal's extreme ductility and malleability also mean that it offers a flexible medium for crafting intricate parts.

CNC Turning and Copper: Productivity Meets Precision

The marriage of CNC turning technology and copper parts manufacturing has yielded fruitful results. For one, CNC machines can precisely cut copper to yield extremely complex designs that would be virtually impossible to reproduce manually. The consistency of the output is another advantage, minimizing the margin of error and reducing waste.

Demystifying the Process: How CNC Turning Works

The CNC turning process starts with uploading a CAD (Computer-Aided Design) model to the CNC system. This model guides the machine on the turning path to follow and the necessary tool changes during the procedure. Once the CAD model has been uploaded, and the required tooling attached, the CNC system automatically moves the cutting tool along three different axes to shape the copper part.

The Road Ahead: Emerging Trends in CNC Turning

Like all dynamic industries, CNC turning is subject to continual shifts and advancements. One exciting trend is the development of more eco-friendly machining processes, focusing on improving energy efficiency and reducing waste. On the cutting edge of this field, some factories now employ predictive analytics or machine learning software to further optimize the CNC turning process.

In a Nutshell

CNC turning in copper parts factories represents a perfect blend of traditional craftmanship and modern technology. By embracing this pioneering approach, copper parts manufacturers can meet the growing demand for high-quality, consistently produced components.

There has been a phenomenal advancement in the techniques and machinery used within the CNC turning market, and the application of these processes in working with copper are just examples of this progression. Looking ahead, there is no denying the pivotal role that CNC turning will continue to play in copper parts manufacturing.

Disclaimer:This blog is intended to provide a broad overview of CNC turning in copper parts factories and does not constitute professional advice. When dealing with specific manufacturing challenges or planning processes, it would be best to consult with professionals in the field.

\Author:\[Your Name]\

\Published:\[Publishing Date]\

cnc turning copper parts factories

What is CNC Turning

CNC turning is a process that involves using computer numerical control (CNC) machines to shape and finish various materials, such as metals and plastics, into desired shapes and sizes.
This process is typically used in the manufacturing industry to produce precision parts and components for a wide range of applications, including automotive, automation, aerospace, medical, machinery, and industrial.

CNC Turning service

Asianstar Professional CNC Turning Service

Asianstar CNC turning Service offers precision machining for a wide range of materials, including metals, plastics, and composites. With high level facilities and skillful operators, we can produce high-quality parts with tight tolerances and intricate designs.

Our CNC turning capabilities allow us to produce parts with diameters ranging from 0.5 mm to 480mm and lengths up to 450mm. We offer both single and multi-axis turning, as well as live tooling options for added complexity and accuracy.

We use proven processes and quality control measures to ensure that every part we produce meets our clients' specifications and expectations.

Whether you need a single prototype or high-volume production runs, our CNC turning service can provide the precision and reliability you need to get your project completed on time and on budget.

CNC Turning service

Components Sizes of Asianstar CNC Turning Service

Unit (mm) Min Max
Out Diameter 0.5 480
Inner Diameter (Hole) 0.3 465
Length 1.0 450
Groove Diameter 0.4 above
Thread M1.2 above

Components Tolerance of Asianstar CNC Turning Service

Unit (mm) Tolerance according to sizes
Height Tolerance Diameter Size 0.5 to 3 3 to 6 6 to 30 30 to 120 120 to300 300 to480
Tolerance ±0.003 ±0.010 ±0.020 ±0.030 ±0.035 ±0.040
Length Tolerance Length Size 0.5 to 3 3 to 6 6 to 10 10 to 20 20 to 30 30 above
Tolerance ±0.010 ±0.020 ±0.250 ±0.250 ±0.030 ±0.035

Components shape and position tolerance of Asianstar CNC Turning Service

Tolerance Class followed Tolerance (mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.015 ±0.02 ±0.03 ±0.05 ±0.10 ±0.15 ±0.02 ±0.025 ±0.03 ±0.035 ±0.02 ±0.03 ±0.04 ±0.05

Capability of Asianstar CNC Turning Service

Type of Turning Machine Diameter Size (mm) Length Size (mm) Productivity (PCS/Month)
Auto Turning Machine Simple Turning Machine Multi Turning Machine Pin Turning Machine Min 0.5 Max 480 Min 1.0 Max 450 200’000/Item

ADVANTAGE OF ASIANSTAR CNC MACHINING SERVICE

Multiple Machining Processes

Multiple Machining Processes

Asianstar has various machining processes to support different types of components from client, we can choose the best suitable manufacturing solution to carry result in perfect performance and cheap cost

Flexible Custom Service

Flexible Custom Service

With skillful machining technologies, Asianstar is flexible to support clients on different materials and different structures of the components, we also flexible on the components quantities and even assembly

Create Designing for Clients

Create Designing for Clients

Not only producing according to clients drawings, Asianstar also propose the better designing to clients, supporting clients to buildup improved designing or even new generation components

Standard Procedures

Standard Procedures

Asianstar production, as experienced by many years, is strictly following internal Standard Operating Procedures, to make sure the production schedule is smooth and plans are well carried out well without accidents

Standard Procedures

Standard Procedures

Asianstar strictly controlling product quality by system. We start QC controlling from production plan once setting up, to production process by monitoring QC checking and until the final Inspection before packing

Fast Lead-Time Delivery

Fast Lead-Time Delivery

Asianstar strictly control the production processes, teams keep the plan moving ahead according to the procedures, we have internal time management schedule which mostly bring earlier lead-time of delivery

Asianstar: Professional CNC Machining Supplier

From year of 2005, Asianstar Company establish the CNC Machining Factory in Guangdong Province, China.
We mostly provide CNC Turning, Milling, Drilling, Grinding, and Multi Machining processes service on various materials.
With the Belief of becoming a key supplier in the supply-chain of Precision Components, we strictly control our product quality, keep high precision on our components production, buildup the whole-process QC System and submit the satisfaction for every order.
By long term development, we have buildup partnership with world-wide clients, supporting our partners in Designing, Optimizing, Producing and Testing on each type of components.

OUR CNC MACHINING SERVICES

CNC Turning Service

CNC Turning Service

Our CNC Turning Service provides different sizes of roll shape work-pieces, the diameter range is from 0.5mm to 480mm, reaching tolerance +/-0.003mm.

CNC Milling Service

CNC Milling Service

Our milling machines and CNC centers are able to produce complicated structure part, five-axis devices produce multi-sides at one-time jag which bring high precision result

Sheet Metal Fabrication

Sheet Metal Fabrication

Our Sheet Metal Fabrication provides slicing, punching, bending, welding, painting and assembling for set products, unique tooling for each project to raise production efficiency

Aluminum Extrusion

Aluminum Extrusion

Our Aluminum Extrusion brings clients various shapes of aluminum parts, high efficiency for mass quantity, our precision extrusion mold control tolerance within 0.01mm

Forging Service

Forging Service

For some steel serious products, we apply Forging Service to make out their outer shape and them use CNC devices to start drilling, forming, rolling, cutting, etc.

Finishing Service

Finishing Service

Our Surface Finishing Service uses chemical or electro post-treatments after machining tasks are finished, normally includes Oxide, Anodizing, Passivation, E-Plating, Painting,etc.

FAQ GUIDE

  • Q1.Do you support ODM/OEM?

    Yes, we support ODM/OEM, we provide custom-made service for clients or even support clients on designing or improving

  • Q2.Do You Have Stock
  • Q3.What Is Your Production Capacity?
  • Q4.Where Is Your Factory?
  • Q5.Can You Provide Samples?
  • Q6.How About Your After-sales Service?
Get The Best Quotes Now

Tag: